HONEYCOMB PAPER PALLETS
[EIRI/EDPR/3628] J.C.: 1708XL
INTRODUCTION
Honeycomb is a packaging material consisting of Kraft paper formed into continuous uniform hexagonal cell. It is then glued with facing materials to form a rigid board.
The lightweight and flexible design possibilities of honeycomb made the product an environmentally friendly and competitive alternative product.
Due to its manifold benefits, Honeycomb paper pallets has gained wide acceptance in Japan, China, Korea, United States, Saudi Arabia, Middle East and Europe.
COST ESTIMATION
Plant Capacity 1600 Nos/Day
Land & Building (2500 sq.mt.) Rs. 3.60 Cr
Plant & Machinery Rs. 2.34 Cr
Working Capital for 1 Month Rs. 2.31 Cr
Total Capital Investment Rs. 8.58 Cr
Rate of Return 39%
Break Even Point 45%
CONTENTS
INTRODUCTION
CHARACTERSTIES & SPECIFICATION OF HONEYCOMB PAPER PALLETS
PRODUCTS CHARACTERISTIC:
PATENT CERTIFICATION:
SIZES OF HONEYCOMB PAPER PALLETS:
KINDS OF HONEYCOMB PAPER PALLETS:
ADVANTAGES OF HONEYCOMB PAPER
HONEYCOMB: THE ADVANTAGES OF HONEYCOMB PAPER
ADVANTAGES OF HONEYCOMB
EFFICIENT PRODUCTION PROCESS
PROPERTIES OF HONEY COMB PAPER PALLETS
HONEYCOMB PALLETS
PALLETS PAPER HONEYCOMB
PALLETS PAPER HONEYCOMB SPECIFICATIONS
PALLET TERMINOLOGY
FIVE FACTORS FOR A BALANCED DESIGN
PAPER BASED PALLETS
MARKET POSITION OF PALLETS IN INDIA
INDIA PALLET MARKET VALUE SHARE (%)
BY MATERIAL TYPE
HONEYCOMB PACKAGING
INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION OF HONEY COMB PALLETS
APPARENT CONSUMPTION OF HONEYCOMB PAPER PALLETS
ESTIMATED DEMAND
GLOBAL PAPER PALLETS MARKET POSITION
GLOBAL HONEYCOMB CORE MATERIAL MARKET
PAPER HONEYCOMB BOARD MARKET
SOME OF THE KEY PLAYERS OF THE PAPER HONEYCOMB BOARD MARKET ARE
HEXACOMB BLOCKS/RUNNERS OFFER THE FOLLOWING ADVANTAGES
THE HEXACOMB BLOCK SOLUTION
HONEYCOMB CELL STRUCTURE PROVIDES STRENGTH
SIGNIFICANT COST/LABOR SAVING
PRESENT MANUFACTURERS/SUPPLIERS OF HONEYCOMB PAPER PALLETS
OVERVIEW OF PAPER BASED PACKAGING MATERIALS
MOULDED PAPER
SMART PAPER WITH RFID TECHNOLOGY
THE GREEN BOTTLE
BARRIER SOLUTIONS AGAINST MINERAL OIL MIGRATION
WATERPROOF PAPER PALLETS
HONEYCOMB PAPER PALLETS MAKING MACHINE
MANUFACTURING PROCESS OF HONEYCOMB PAPER PALLETS
PRODUCTION OF BLOCKS AND TWO STEPS CONTINUOUS HONEYCOMB PRODUCTION
ONE STEP CONTINUOUS HONEYCOMB PRODUCTION
THE ADVANTAGES OF THIS WAY OF PRODUCTION:
PROCESS FLOW DIAGRAM
PALLET PRODUCTION USING POSTCONSUMER WASTE PAPER
NICE3 DEMONSTRATION PROVES PRODUCT VIABILITY
BENEFITS OF USING PCW IN PALLETS
TECHNICAL SPECIFICATION OF PLANT & MACHINERY
MACHINE’S TECHNICAL PARAMETERS:
PAPER ROLL HOLDER 3PCS
GLUING APPLICATOR 1PC
YALIAN GLUING THEORY:
LAMINATION MACHINE 1PC
SURFACE PAPER GLUING MACHINE 1PC
HIGH SPEED CUTTING CORE CUTTING 1PC
CONVEYING 1PC
PAPER HOLDER 2PCS
EXPANDER 1PC HEATING AND FORMING 1PC
MULTI-FUNCTION GLUING MACHINE 1PC
TWIN-CAST COLD PRESSING 1PC
PAPER BOARD IRONING BOARD MACHINE 1PC
LAMINATING AND DRYING 1PC
ROLLER TYPE COLD PRESSING 1PC
SYNCHRONIZED NUMERICAL CONTROL TRACING CROSS CUTTING 1PC
FINISHED BOARD CONVEYOR 1PC
EASY BREAK PARTS:
POSSIBILITY BREAK PARTS:
MAIN PARTS NAME AND ORIGINS
FREE SPARE PARTS LIST:
2. PALLET MAKING MACHINE
PALLET ASSEMBLING MACHINE:
HONEYCOMB BOARD SLITTING MACHINE:
PALLET GLUING MACHINE
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERILS
KRAFT PAPER
GLUE
SUPPLIERS OF PLANT AND MACHINERY
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)