HDPE, PVC & CPVC PIPES AND FITTINGS
Today, more PVC Pipes are being used than any other pipe product.
Characteristics
PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it's favorable characteristics. Recently, 'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.
PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other materials for protection.
PVC also has a high chemical resistance. While it will react with some chemicals, there are a large number of chemicals it will not react with, making it an excellent product for industrial applications.
PVC is not without it's faults. Studies have shown that UV radiation from sunlight not only discolors the pipe, but also reduces it's impact strength.
PVC Sizes
The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as new materials have been developed over the years they tried to keep the outside diameter (OD) the same and adjust the inside diameter (ID) to meet the characteristics of the new material.
Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14" in diameter have no logical explanation...data must be looked up on a chart.14" and larger NPS pipe has an outside diameter equal to the pipe size.
The 'Schedule' system (Schedule 40, 80, etc.) is an NPS system. The dimensions of PVC schedule pipe matches those of steel pipe. The steel pipe sizes were developed long before PVC was invented...thus the PVC pipe was sized to match the steel pipe.
Cost Estimation
Plant Capacity 3.00 TON./Day
Land & Building (1 Acre.) Rs. 1 .05 Cr..
Plant & Machinery Rs. 1.20 Cr
W.C. for 1 Month Rs. 43.62 Lacs
Total Capital Investment Rs. 2.96 Cr..
Rate of Return 30%
Break Even Point 54%
MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers
• Introduction
• Properties
• BIS (Bureau of Indian Standard) Specifications & Requirements
• Uses & Applications
• Present Indian Market Position
• Expected Future Demand
• Export & Import Statistics Data
• Names and Addresses of Existing Units (Present Manufactures)
• List of Plant & Machineries
• Miscellaneous Items and Accessories
• Instruments, Laboratory Equipments and Accessories
• Electrification, Electric Load and Water
• Maintenance, Suppliers/Manufacturers of Plant and Machineries
• Process of Manufacture with formulae if applicable
• Flow Sheet Diagram
• List of Raw Materials
• Availability of Raw Materials
• Requirement of Staff & Labour
• Personnel Management
• Skilled & Unskilled Labour
• Requirement of Land Area
• Built up Area
• Plant Layout.
along with financial details as under:
Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be for 5 to 10 Years
Annexure :: Cost of Project and Means of Finance
Annexure :: Output, Profitability and Cash Flow Chart
Annexure :: Assessment of Working Capital requirements
Annexure :: Sources of Finance
Annexure :: Balance Sheets
Annexure :: Break-Even Analysis and profitability analysis.
Annexure :: Quantitative Details-Output/Sales/Stocks
Annexure :: Sales Realisation
Annexure :: Raw Material Cost
Annexure :: Other Raw Material Cost
Annexure :: Packing Material Cost
Annexure :: Consumables, Store etc.,
Annexure :: Employees Expenses
Annexure :: Fuel Expenses
Annexure :: Power/Electricity Expenses
Annexure :: Repairs & Maintenance Exp.
Annexure :: Other Mfg. Expenses
Annexure :: Administration Expenses
Annexure :: Selling Expenses
Annexure :: Depreciation Charges - Profitability
Annexure :: Depreciation Charges
Annexure :: Interest and Repayment - Term Loans
Annexure :: Tax on Profit
Annexure :: Assumptions for Profitability workings
Annexure :: Assessment of Working Capital
Engineers India Research Institute (EIRI) is a renowned name in the industrial world for offering technical and financial consultancy services.
EIRI services are:
Detailed Feasibility Reports
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Project Reports in CD Roms
Identification of Plant /Process/Machinery and Equipment, Industrial General Guidance for setting up new industrial projects.
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