HDPE PIPE MANUFACTURING UNIT
(75MM EXTRUDER) SIZE: 1 INCH TO 5 INCH OD
[CODE NO.3256]
High-density polyethylene (HDPE) is a polyethylene thermoplastic made from petroleum. It is known for its large strength-to-density ratio. The density of HDPE can range from 0.93 to 0.97g/cm3 or 970Kg/m3. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand much higher temperatures (120°C for short periods, 110°C continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions.
HDPE pipes are important plastic products which have wide range of applications. These have more tensile strength in comparison to other plastic pipes. These are being used for Sprinkler Irrigation System, potable water supply and sewerage purpose. Their low cost, easily installation and better durability make them ideal for the purpose. They also offer very good resistance to most of the chemicals and have excellent electrical insulation properties. These pipes are also used for circulation of acids in various chemical industries due to their acid resistant quality.
The demand of HDPE Pipes are likely to increase due to their wide use in various sectors in India. Apart from its regular uses, such as for irrigation system, water supply, sewerage, it is being used by Department of Telecommunication for conduit for optical fiber cables. Looking to its increased demand, it appears to be good scope for setting up new small scale industries. Hence the product has good market potential.
COST ESTIMATION
Plant Capacity : 16.00 MT./day
land & Building (15000 sq.mtr) : Rs. 8.10 Cr
Plant & Machinery : Rs. 6.49 Cr
Working Capital for 2 Months : Rs. 6.44 Cr
Total Capital Investment : Rs. 21.79 Cr
Rate of Return : 30%
Break Even Point : 49%
INTRODUCTION
CLASSIFICATION
THE PRESSURE GRADES AVAILABLE ACCORDING TO EUROPEAN
STANDARDS ARE
COLOR CODES USED TO INDICATE THE PRESSURE GRADES ON
THE PIPES ARE:
HDPE PIPES FOR FOLLOWING GRADES/SIZES/PRESSURE RATING
CHARACTERISTICS
USES AND APPLICATION
RELINING - NEW PIPES IN OLD
SEWER PIPES
SLURRY TRANSPORTATION
IRRIGATION
DOMESTIC GAS DISTRIBUTION
CHEMICAL PROCESS PIPING
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
EXTRUSION PROCESS
WORKING PRINCIPLE
EXTRUSION PROCESS PARAMETERS
ADVANTAGES:
DISADVANTAGES:
RAW MATERIALS
A. HDPE GRANULES
B. BLACK MASTER BATCH
C. ANTI-OXIDANT
DESCRIPTION OF MANUFACTURING PROCESS
INCOMING RAW MATERIAL INSPECTION
RESIN HANDLING FOR MOISTURE CONTENT AND TEMPERATURE
RESIN STORAGE AND CONVEYANCE
RESIN FEEDING
TESTING
(A) TYPE TEST
(B) ACCEPTANCE TEST
(C) LONGLTUDINAL REVERSION PERFORMANCE TEST
APPRATUS
1. AIR OVEN
2. THERMOMETER
TEST SPECIMENS
PROCEDURE
MARKING
MARKET POSITION
THE INDIAN SUBCONTINENT AND WATER CRISIS
WATER PIPES AND INFRASTRUCTURE
TEN EXCELLENT REASONS TO CHOOSE HDPE PIPE SYSTEMS INSTEAD
OF OLDER-GENERATION MATERIALS:
FUTURE GROWTH AND MAIN DEMAND DRIVERS ACROSS INDIA’S
PIPE INDUSTRY
THE INDIAN PLASTIC PIPES MARKET
TYPES OF PLASTIC PIPES APPLICATION
MARKET SIZE OF PLASTIC PIPES AS PER APPLICATION
INDIAN SCENARIO (2014)
GLOBAL SCENARIO (2014)
PRODUCT WISE BREAK UP OF PLASTIC PRODUCTS EXPORTS IN 2013-2014
INDUSTRY ANALYSIS WITH PORTER’S 5 FORCES MODEL
BARGAINING POWER OF SUPPLIERS
BARGAINING POWER OF BUYERS
INTERNAL RIVALRY
THREAT OF SUBSTITUTES
GROWTH DRIVERS OF PLASTIC PIPES INDUSTRY
OTHER MEASURES LIKE:
PLASTIC PIPES GROWTH IN INDIA IN LAST THREE YEARS AND
FORTH COMING YEARS
USING TIME SERIES FORECASTING METHOD (MOVING AVERAGE)
WE CAN PREDICT FOR 2012-2017:
LIST OF PLAYERS INDIA (LISTED AND UNLISTED)
PLASTIC PIPES: GLOBAL DEMAND (TOTAL 7.5 BN METERS)
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
DETAILED EXPORT DATA OF HDPE PIPE PE
EXPORT DATA OF HDPE PIPE PE
IMPORT DATA OF HDPE PIPE PE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF HDPE PIPE
SUPPLIERS OF RAW MATERIALS
HDPE GRANULES
SUPPLIERS OF BLACK MASTER BATCH
SUPPLIERS OF ANTIOXIDANT
SUPPLIERS OF COMPLETE HDPE PIPE PLANT
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL SUPPLIERS OF COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSOR
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
LIST OF PLANT & MACHINERY
(A) EXTRUDER-1
(B) EXTRUDER-2
(C) TESTING INSTRUMENTS
(D) UTILITY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
