GOLD & SILVER JEWELLERY MANUFACTURING UNIT
[CODE NO.3465]
Gold Jewellery Casting is having great demand and also having a bright future scope. There is a good export potential of these products. Jewellery is broadly defined as “ornament for the body”; it is ornament which can be worn and while this definition is frequently challenged and stretched by what are often referred to as “art jewellers” or “contemporary jewellers”, the majority of jewellery can be described as being wearable ornaments, often made from high-value materials such as precious metals and gemstones.
The Gems and Jewellery industry in India, like other MSME industries, is a highly fragmented industry. This characteristic of the Gems & Jewellery industry leads to a high share of the unorganized sector as compared to the organized sector. The components of jewellery include not only traditional gold but also a variety of diamond and platinum. The industry also trades in varieties of precious and semi-precious stones.
COST ESTIMATION
Plant Capacity : GOLD JEWELLERY CASTING
land & Building : Rent
Plant & Machinery : Rs. 2.80 Cr
Working Capital for 2 Months : Rs. 62.33 Cr
Total Capital Investment : Rs. 65.52 Cr
Rate of Return : 39%
Break Even Point : 29%
INTRODUCTION
TYPES OF GOLD JEWELLERY
VARIETIES OF JEWELLERY ARE USED AS FUNCTIONAL OR TO ADORN
BODY PARTS. THEY ARE
JEWELLERY IS CATEGORIZED INTO THESE MAIN MANUFACTURING TERMS
A BRIEF DESCRIPTION OF THE ABOVE MENTIONED TERMS ARE BEING
GIVEN BELOW
A. HANDMADE
B. CAST
C. DIE STRUCK
D. GOLD FILLED & ROLLED-GOLD PLATE
E. GOLD ELECTROPLATE
PROPERTIES OF GOLD
THESE PROPERTIES INCLUDE
GRADE OF GOLD
COLOR PALETTE OF GOLD/GOLD COMPOSITION
MATERIALS USED IN GOLD JEWELLERY MAKING
(1) DIAMONDS
(2) GEMSTONES
(3) PEARLS
(4) KUNDAN
(5) ENAMEL
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS
FOR GOLD CASTING JEWELLERY
THE MAIN STEPS ARE GIVEN BELOW
1. PREPARATION OF WAX PATTERN
PATTERN DIES
2. ASSEMBLE THE WAX PATTERNS
3. PREPARATION OF INVESTMENT
REFRACTORIES
BINDERS
SLURRY PREPARATION
PATTERN TREE OR CLUSTER PREPARATION
COATING AND DRYING
4. REMOVAL OF PATTERN
5. MOLD FIRING AND BURN OUT PROCESS
6. MELTING AND CASTING PROCESS
MELTING EQUIPMENT
CASTING METHODS
7. POSTCASTING OPERATIONS
8. FINISHING
POLISHING PROCESS
EMBELLISHMENTS/DECORATIVE PROCESSES
PLATING PROCESS
9. PACKAGING AND TRANSPORTING
10. INSPECTION AND TESTING
MARKET POSITION
MARKET SIZE
INVESTMENTS/DEVELOPMENTS
SOME OF THE KEY INVESTMENTS IN THIS INDUSTRY ARE LISTED BELOW.
GOVERNMENT INITIATIVES
ROAD AHEAD
ORGANISED JEWELLERS WILL ENJOY 35% -40% OF DOMESTIC GOLD
MARKET BY 2020
GOLD JEWELLERY DEMAND
GOLD RULES IN INDIA
DEMOGRAPHICS TO BOOST GOLD JEWELLERY DEMAND WGC
PUSH FACTORS HELPING CONSUMPTION OF COMPLEMENTARY JEWELLERY
IN INDIA
CONSUMPTION OF JEWELLERY IN INDIA WILL GET STRONGER
JEWELLERY RETAILLING BUSINESS MODEL
EXHIBIT 7-1 GOLD'S BROAD APPEAL AS A SAFE HAVEN INVESTMENT IN INDIA
FED UP RETAILERS TRYING TO DISRUPT THE DOMINANT BUSINESS MODEL
EXHIBIT 7-2 RETAILER MARGINS FOR PRECIOUS JEWELLERY
THERE IS A STRONG BUSINESS CASE FOR THIS
MODERNIZATION OF THE RETAILING LANDSCAPE CRUCIAL FOR BRANDED JEWELLERY AND RETAIL JEWELLERY BRANDS
MODERN STORES NOT SUSTAINABLE AT CURRENT GOLD MARGINS
EXHIBIT 7-3 HIGHER BUSINESS COSTS...SAME MARGINS
INDIA'S DEMOGRAPHIC TREND IS POSITIVE FOR PRECIOUS JEWELLERY CONSUMPTION
EXHIBIT 5-1 INCREASING NUMBER OF PERSONS IN CORE AGES FOR
MARRIAGE
EXHIBIT 5-2 INCREASING NUMBER OF MARRIAGES PER YEAR
EXHIBIT 5-3 WOMEN TAKING LONGER TO GET MARRIED
EXHIBIT 5-4 AGE PROFILE OF MARRIED COUPLES
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF GOLD JEWELLERY
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF CHAIN MAKING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
