GLUTEN FREE BEER
[EIRI/EDPR/1641] J.C. 446 (INR), 447US$
INTRODUCTION
Gluten Free Beer tastes different from ‘regular’ wheat beer. If you are coeliac/celiac or gluten intolerant and used to enjoy beer, then you may still want to continue drinking some form of beer that doesn’t spring from barley, wheat, rye, spelt, oats, kamut and triticale. Every wonder what replaces barley and these other grains that are used in regular beer and what properties these other ingredients have?
As beer is often made from wheat and barley and these two grains contain gluten, gluten free beer manufacturers need to use substituted grains. The first thing a gluten free beer brewer needs to consider is whether they intend on making a pale or dark lager. The answer to this is that roasting grains for the longest time tends to produce the darkest beers.
One of the most regular grains people use is buckwheat, sorghum and millet as the base grain. The other gluten free grains that can be used are; rice, maize, corn, sunflower; amaranth, flax, quinoa, teff, wild rice, soybean, ragi and rape.
The next consideration is how to perform the starch conversion. In regular beer making, barley is MALTED so that the enzymes convert the starches into fermentable sugars (which then can are distilled and create alcohol). Similarly, gluten free grains need to be malted and typically brewers add amaylase enzymes to the mash to convert the sugars.
Flavour (and so different beer types) are further created by one of three processes: blending gluten free grains together, adding sugars or roasting the grains.
The reason that sugars are added to gluten free grain beer is that they often have less original sugar content than barley. In gluten free beer brewing some of the flavour options (sugars) are provided by the inclusion of: honey, corn sugar, juice, molasses or exotics like Belgian candy sugar.
COST ESTIMATION
Plant Capacity 6000 Ltr./Day
Land & Building (20,000 sq.mt.) Rs. 14.30 Cr
Plant & Machinery Rs. 8.00 Cr
Working Capital for 3 Months Rs. 2.90 Cr
Total Capital Investment Rs. 26.64 Cr
Rate of Return 15%
Break Even Point 67%
CONTENTS
INTRODUCTION
SPECIAL BEER
CHARACTERISTICS & PROPERTIES OF GLUTEN FREE GRAIN
INTERIM POLICY ON GLUTEN CONTENT STATEMENTS IN THE LABELING AND ADVERTISING OF BEER
CONSISTENT BEER WITH BREWERS CLAREX
OVERVIEW OF GLUTEN FREE BEER
MARKET SURVEY
MARKET STRUCTURE
MANUFACTURING PROCESS OF GLUTEN FREE BEER
TECHNOLOGY AND PROCESS FOR GLUTEN FREE BEER PRODUCTION
METHOD OF GLUTEN FREE BREWING
PROCESS FLOW DIAGRAM FOR GLUTEN FREE BEER
MANUFACTURING PROCESS OF BEER FROM POTATOES
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)