GLASS BOTTLES FOR LIQUOR
[CODE NO.3722]
Glass is one of man's most valuable and versatile materials. About 700 different glass compositions are in commercial use. These are fabricated into tens of thousands of different articles that have combinations of properties for about a thousand essentially different uses.
Glass ware manufacturing occupies an important role in the glass manufacturing industry. The process of glass ware manufacturing can be divided into the continuous production process and the discontinuous process. For former is a process in which processes from the input of raw materials through the moulding of glass are conducted continuously and in equipose utilizing the tank furnace. As a whole the plant of this process should be operated for eight hours several kinds of moulding may be done by this process if the continuous forming machine is employed. The latter on the other hand is a process in which the day tank is used.
Raw materials are dissolved on the previous night in preparation for moulding in the day time. Although this process may produce two or three kinds of glass wares of the same quality and different shapes, it is a discontinuous process. In this case, semi-automatic forming machine is used.
The continuous production process enables a mass production of glass containers of uniform quality while the discontinuous production process is smaller in the production capacity.
Empty Glass bottles for Beer and Liquor have got tremendous demand in India. Glass Bottles manufacturing occupies an important part in the glass manufacturing industry in the field of glass container manufacturing. The process of glass container manufacturing can be divided into the continuous production process and the discontinuous production process.
For former is a process in which processes from the input of raw materials through the molding of glass are conducted continuously and in equipose utilizing the tank furnace, that is, the continuous melting furnace. As a whole, the plant of this process should be operated for eight hours. Several kinds of molding may be done by this process if the continuous forming machine is employed.
The latter, on the other hand is a process in which the day tank is used. Raw materials are dissolved on the previous night in preparation for molding in the day time. Although this process may produce two or three kinds of glass containers of the same quality and different shapes, it is discontinuous.
In this case, the semi-automatic forming machine is employed. The crucible is also employed for the discontinuous production.
The continuous production process enables a mass of glass containers of uniform quality, while the discontinuous production process is smaller in the production capacity.
The scope of uses of the products, glass bottles is sufficiently wide. As they are characteristic of being secondary treatment, they are widely adopted as containers for liquid food stuffs. Moreover, if the caping method is standardized, the products may be used anywhere in the world, hence, the great possibility of export.
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (2000 sq.mt.) Rs. 2.79 Cr
Plant & Machinery Rs. 1.70 Cr
Working Capital for 2 Months Rs. 91 Lac
Total Capital Investment Rs. 5.60 Cr
Rate of Return 30%
Break Even Point 57%
INTRODUCTION
MARKET OVERVIEW OF GLASS LIQUOR BOTTLES
GLOBAL GLASS LIQUOR BOTTLES MARKET: OVERVIEW
INDIAN EXPORT DATA OF EMPTY GLASS BOTTLES LIQUOR
FUTURE DEMAND
ADVANTAGES AND DISADVANTAGES:-
OVERVIEW OF ALCOHOLIC BEVERAGES IN INDIA
INDIAN ALCOHOLIC BEVERAGES COULD OUTPACE FOOD
AND TOBACCO SECTORS’ GROWTH BY ABOUT 300BPS
PERCENTAGE OF CURRENT DRINKERS AMONG THE TOTAL
POPULATION (15+ YEARS) IN WHO REGION AND THE WORLD IN 2016
PROJECTION OF TOTAL ALCOHOL PER CAPITA CONSUMPTION (APC)
(15+ YEARS) IN LITRES OF PURE ALCOHOL IN WHO REGION IN 2016–25
ALCOHOL PER CAPITA CONSUMPTION PROJECTION IN LITRES
OF PURE ALCOHOL
MARCH OF THE PREMIUM INDIAN CONSUMER CONTINUES
ALCOHOL MARKET IN 2017 - VALUE AND VOLUME BREAK-UP
BUSINESS OF POWER BRANDS
BEER AND CIDER CONSUMPTION, BY REGION (LEFT), AND INDIAN
BEER INDUSTRY PLAYERS’ BREAK-UP IN VOLUME TERMS (RIGHT)
MARKET SHARE OF MAJOR WHISKY PLAYERS IN 2017
DIGITAL IS A KEY PART OF CONSUMER OUTREACH
REGULATION HEADWINDS FOR THE INDUSTRY HAVE MODERATED
EXCISE DUTY TAX TREND
HEALTH AND PREMIUMISATION ARE KEY MEGA TRENDS DRIVING
GLOBAL ALCOHOLIC BEVERAGE MARKETS
GLOBAL BEER GROWTH BY SEGMENT
SPIRITS GROWTH BY SEGMENT
SECTOR FINANCIALS
REVENUE GROWTH FOR ALCOHOLIC BEVERAGES STAGING A COMEBACK
INR REVENUE GROWTH OF INDIAN LIQUOR COMPANIES
USD REVENUE GROWTH OF KEY LIQUOR COMPANIES ACROSS THE GLOBE
MULTIPLE DRIVERS SHOULD SUPPORT MARGIN IMPROVEMENT
INR EBIDTA GROWTH OF INDIAN LIQUOR COMPANIES
USD EBITDA GROWTH OF KEY LIQUOR COMPANIES ACROSS THE GLOBE
INR NET INCOME GROWTH OF INDIAN LIQUOR COMPANIES
USD NET INCOME GROWTH OF KEY LIQUOR COMPANIES ACROSS
THE GLOBE
MANUFACTURERS AND EXPORTERS OF GLASS BOTTLES
B.I.S. SPECIFICATION
TYPES OF GLASSES
SILICA GLASS:-
SODA LIME-SILICA GLASSES:-
LEAD ALKALI SILICATE GLASSES:-
ALUMINO SILICALS GLASSES:-
BOROSILICATE GLASSES:-
PHOSPHATE GLASSES:-
FORMULATIONS
SEQUENCES IN GLASS BOTTLE MANUFACTURE
STEPS IN GLASS BOTTLES MANUFACTURING
BATCHING PROCESS:
MELTING PROCESS:
MELTING:
SOAKING OR CLARIFICATION:
COOLING STAGE:
FEEDERS:
BLOWING:
HOT END COATING:
ANNEALING:
COLD END COATING:
INSPECTION
PACKING:
TECHNOLOGY OF GLASS BOTTLE MANUFACTURE
FIGURE. THE GLASS MELTING FURNACE.
FIGURE. THE PROCESS OF MAKING OF BOTTLES.
FIGURE. THE METHOD OF CONTINUOUS ROLLING.
FORMING PROCESS OF GLASS BOTTLES
FORMING PROCESS
VISCOSITY
GOB FORMATION AND SHAPES
FEEDER AND DELIVERY MOLTEN GLASS FLOWS WITH THE HELP
OF GRAVITY FROM THE REFINER THROUGH THE FORE HEARTH.
PARISON
WIDE MOUTH PRESS AND BLOW
NARROW NECK PRESS AND BLOW
PROCESS OF MANUFACTURE
ANNEALING:-
QUALITY CONTROL:-
SHAPE, SIZES, FINISHES AND CLOSURES SHAPE AND SIZES:
FINISHES:-
CLOSURES:-
DESIGN CONSIDERATION:
SHAPE:
MOULDS:-
TOLERANCES:-
PROCESS FLOW DIAGRAM FOR GLASS BOTTLE FOR LIQUOR
PROCESS FLOW SHEET DIAGRAM
MANUFACTURING PROCESS OF GLASS CONTAINER
BLOW AND BLOW PROCESS - SEVEN MAJOR STEPS OF PRODUCTION
1. GOB LOADING
2. SETTLEBLOW
3. COUNTERBLOW
4. TRANSFER FROM THE BLANK SIDE TO THE BLOW MOLD
5. REHEAT
6. FINAL BLOW
7. TAKEOUT
PRESS AND BLOW PROCESS
MANUFACTURING PROCESS OF GLASS CONTAINER
BY AUTOMATIC PROCESS
THE BLOW AND BLOW METHOD
THE PRESS AND BLOW METHOD
INDEPENDENT SECTION, OR INDIVIDUAL SECTION, (I.S.) MACHINES
GLASS PROCESSING IN DETAILS
HOT END
BATCH PROCESSING SYSTEM (BATCH HOUSE)
FURNACE
FORMING PROCESS
FORMING MACHINES
INTERNAL TREATMENT
ANNEALING
COLD END
INSPECTION EQUIPMENT
SECONDARY PROCESSING
PACKAGING
COATINGS
ANCILLARY PROCESSES – COMPRESSORS & COOLING
MARKETING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF FELDSPAR
SUPPLIERS OF SILICA SAND
SUPPLIERS OF BORAX
SUPPLIERS OF SODA ASH
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF FURNACE
SUPPLIERS OF D.G. SETS
SUPPLIERS OF LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
