GLASS BOTTLE FOR BEER AND BEER MUG (TUMBLER)
[EIRI/EDPR/1551] J.C. 346
INTRODUCTION
Glass is one of man's most valuable and versatile materials. About 700 different glass compositions are in commercial use. These are fabricated into tens of thousands of different articles that have combinations of properties for about a thousand essentially different uses.
Glass ware manufacturing occupies an important role in the glass manufacturing industry. The process of glass ware manufacturing can be divided into the continuous production process and the discontinuous process. For former is a process in which processes from the input of raw materials through the moulding of glass are conducted continuously and in equipose utilizing the tank furnace. As a whole the plant of this process should be operated for eight hours several kinds of moulding may be done by this process if the continuous forming machine is employed. The latter on the other hand is a process in which the day tank is used.
Raw materials are dissolved on the previous night in preparation for moulding in the day time. Although this process may produce two or three kinds of glass wares of the same quality and different shapes, it is a discontinuous process. In this case, semi-automatic forming machine is used.
The continuous production process enables a mass production of glass containers of uniform quality while the discontinuous production process is smaller in the production capacity.
Empty Glass bottles for Beer and Liquor have got tremendous demand in India. Glass Bottles manufacturing occupies an important part in the glass manufacturing industry in the filed of glass container manufacturing. The process of glass container manufacturing can be divided into the continuous production process and the discontinuous production process.
For former is a process in which processes from the input of raw materials through the molding of glass are conducted continuously and in equipose utilizing the tank furnace, that is, the continuous melting furnace. As a whole, the plant of this process should be operated for eight hours. Several kinds of molding may be done by this process if the continuous forming machine is employed.
The latter, on the other hand is a process in which the day tank is used. Raw material are dissolved on the previous night in preperation for molding in the day time. Although this process may produce two or three kinds of glass containers of the same quality and different shapes, it is discontinuous.
In this case, the semi-automatic forming machine is employed. The crucible is also employed for the discontinuous production.
The continuous production process enables a mass of glass containers of uniform quality, while the discontinuous production process is smaller in the production capacity.
The scope of uses of the products, glass bottles is sufficiently wide. As they are characteristic of being secondary treatment, they are widely adopted as containers for liquid food stuffs. Moreover, if the caping method is standardised, the products may be used anywhere in the world, hence, the great possibility of export.
COST ESTIMATION
Plant Capacity 25 MT/Day
Land & Building (6000 sq.mt.) Rs. 8.05 Cr
Plant & Machinery Rs. 3.16 Cr
Working Capital for 2 Months Rs. 2.30 Cr
Total Capital Investment Rs. 13.93 Cr
Rate of Return 32%
Break Even Point 49%
CONTENTS
INTRODUCTION
MARKET POSITION
PRODUCTION OF GLASS BOTTLES
FUTURE DEMAND
MARKET POSITION OF BEER IN INDIA
BRANDS AND BREWERIES
MANUFACTURERS AND EXPORTERS OF GLASS BOTTLES
MANUFACTURERS/SUPPLIERS OF GLASS TUMBLERS
B.I.S. SPECIFICATION
TYPES OF GLASSES
FORMULATIONS
PROCESS OF MANUFACTURE
SHAPE, SIZES, FINISHES AND CLOSURES SHAPE AND SIZES
MANUFACTURING PROCESS OF BEER MUG
PROCESS FLOW DIAGRAM FOR GLASS BOTTLE FOR BEER
PROCESS FLOW SHEET DIAGRAM
MANUFACTURING PROCESS OF GLASS CONTAINER
BLOW AND BLOW PROCESS - SEVEN MAJOR STEPS OF PRODUCTION
PRESS AND BLOW PROCESS
MANUFACTURING PROCESS OF GLASS CONTAINER BY AUTOMATIC PROCESS
INDEPENDENT SECTION, OR INDIVIDUAL SECTION, (I.S.) MACHINES
GLASS FORMING AND SHAPING PROCESS
HOT END PROCESSES
GLASS MAKING PROCESS
GLASS PROCESSING IN DETAILS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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