Detailed project report on fuel ethanol project (60 klp)

FUEL ETHANOL PROJECT
(60 KLPD)
[1964] J.C. 859

Besides its major use in alcoholic beverages it is used for the extraction of several drugs and for the extraction of essential oils and for the preparation of perfumes, essences and flavours. Alcohol dissolves shellac resin and cellulose esters and is widely employed as a solvent in the preparation of numerous organic compounds, including synthetic drugs and dye-stuffs especially for crystallization and purification.

Alcohol is used directly in the manufacture of several compounds such as ether ethyl acetate and other esters, acetic acid acetone chloral chloroform and iodoform. It is used in the manufacture of TNT transparent soaps also.

Some of its recently discovered uses included its application in motor fuels and in the production of butadiene. The minor uses of alcohol are in the preparation of certain adhesives, antifreeze mixtures brake fluids, cutting oils air foam solution drupe thinners alcohol is used as a preservative for anatomical specimens and as a dehydrating agent in microscopic techniques.

Pure ethyl alcohol also known as absolute alcohol is a colourless mobile inflammable liquid with a spirituous odour and a sharp taste.

Specific Gravity at 15.6o = 0.7935 and 0.7851 at 25o / 40, wt. per gallon

COST ESTIMATION

Plant capacity               60.00 KL/day
Land & Building (15 Acres)            Rs. 30.08 Cr
Plant & Machinery                             Rs. 48.00 Cr
W.C. for 1 Month                                Rs. 5.26 Cr
Total Capital Investment                 Rs. 87.21 Cr
Rate of Return                                  15%
Break Even Point                              67%

INTRODUCTION
USES AND APPLICATION
B.I.S. SPECIFICATION
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION
PROPERTIES
OVERVIEW OF ETHANOL IN INDIA
MARKET SURVEY
DEMAND & SUPPLY SCENARIO OF ETHANOL IN INDIA
ANHYDROUS ETHANOL POTENTIAL FOR GASOLINE BLENDING
PRESENT MANUFACTURERS OF ENA
MAJOR PROCESSES IN DISTILLERY (GRAIN BASED
METHOD OF ALCOHOL PRODUCTION FROM GRAIN
MANUFACTURING PROCESS OF ENA FROM GRAIN
PROCESS FLOW DIAGRAM
PROCESSING DETAILS OF ETHANOL FROM GRAIN
PACKAGING AND MARKING OF ENA
HANDLING AND STORAGE
OF EXTRA NEUTRAL ALCOHOL
TESTING METHOD FOR ENA
MATERIAL SAFETY DATA SHEET
FOR EXTRA NEUTRAL ALCOHOL
WASTE WATER CHARACTERISTICS AND TREATMENT
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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