FRICTION DUST (LIQUID & POWDER) FROM CNSL
[EIRI/EDPR/1816] J.C.667
INTRODUCTION
Friction Dust is a products used as additive in Manufacturing of Friction Material (Automotive & Industrial) like Brake Linings, Disc Brake Pads, Railway Brake Blocks and Clutch Facings etc to stabilize the friction level.
Friction Dust is crossed linked product obtained from the reaction of Cashew Nut Shell Liquid with different aldehyde donors like Formaldehyde/ hexamine /Para Formaldehyde to achieve the desired Friction dust properties. Basically it is a phenol formaldehyde resin, which is polymerized and reacted with any one of the aldehyde donors and made to powder form of various standard mesh sizes.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (1500 sq.mt.) Rs. 1.72 Cr
Plant & Machinery Rs. 34.00 Lac
Working Capital for 2 Months Rs. 1.15 Cr
Total Capital Investment Rs. 3.49 Cr
Rate of Return 20%
Break Even Point 58%
CONTENTS
INTRODUCTION
SPECIFICATIONS
APPLICATION & USES
RESEARCH
MARKET POSITION
PRODUCTION PROJECTIONOF AUTOMOTIVE COMPONENTS FOR
MANUFACTURERS/SUPPLIERS OF FRICTION DUST
MANUFACTURING METHOD (PILOT PLANT)
FRICTION DUST LIQUID FORMULATIONS
PROCESS FLOW SHEET
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT & MACHINERIES
DG SETS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
