FLUSH DOORS
[EIRI/EDPR/1639] J.C.443
INTRODUCTION
Flush doors are also a kind of block board which is used to make door panel and differ in sizes according to the size of door. For many years, Flush Doors' style and elegance have been making people an obvious choice for countless homes. While giving an exceptionally long service to your home they accentuate the beauty of your home.
In India few are manufacturing doors as per Indian Standards. A solid core wooden flush door consists of a block board core bounded with cross band and veneer faces constructed on both the sides.
As per IS: 10013 and IS: 401, timber is chemically treated and vacuum pressured. This process strengthens the timber by making it not only durable but also borer, termite and fungi free. Wood is generally seasoned at the automatic kiln seasoning plant as per IS: 1144, substantially reducing moisture as per standard requirement mentioned in the IS: 287. It is further bonded with phenol formaldehyde synthetic resin, 100% boiling water resistance as per IS: 848 and hot pressed at high temperature under uniform pressure. Decorative veneer or laminated sheet is pressed by melamine or PVAc resin. Flush doors are available in
1. 9 Ply series
2. 5 Ply series
Every flush door is processed using our advanced machinery to keep the structure perfect and dimensions accurate and stable. To eliminate telegraphy impressions, It is passed the board through a white belt sander machine which imparts super smooth finishing. Final finishing is done with commercial, natural/recomposed or decorative veneer. This door can be laminated or painted or polished on both sides.
COST ESTIMATION
Plant Capacity 400 Doors/Day
Land & Building (5000 sq.mt.) Rs. 2.78 Cr
Plant & Machinery Rs. 1.72 Cr
Working Capital for 3 Months Rs. 7.36 Cr
Total Capital Investment Rs. 12.08 Cr
Rate of Return 32%
Break Even Point 47%
CONTENTS
INTRODUCTION
B.I.S. SPECIFICATION
USES AND APPLICATIONS
COMPONENTS OF A FLUSH DOOR
THE MANUFACTURING PROCESS OF A FLUSH DOOR
PAINTING & FINISHING- THE FINAL PROCESS
MARKET SURVEY
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS
TECHNOLOGY OF MAKING FLUSH DOORS
ARCHITECTURAL DOOR SPECIFICATIONS
MANUFACTURING PROCESS OF FLUSH DOOR
PROCESS FLOW DIAGRAM FOR DOOR
MANUFACTURING PROCESS OF WOODEN PANEL DOOR
PROCESS FLOW DIAGRAM FOR DOOR
PROCESS OUTLINE OF FLUSH DOOR MAKING
PROCESSING DETAILS OF DOOR MANUFACTURING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT & MACHINERY
ADDRESSES OF RAW MATERIAL SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
