FABRICATION UNIT (PRESSURE VESSEL, REACTOR VESSEL & AGITATORS, HEAT EXCHANGERS) & SEAMLESS PIPES AND TUBES
Cap: 6840 MT/YR. SEAMLESS PIPE/TUBE AND 1800 ITEMS/YEAR PRESSURE VESSEL, AGITATOR & HEAT EXCHANGER (FABRICATION UNIT)
Land and Building Area: 7 Acre (Cost Rs. 13.70 Cr)
Plant and Machinery: Rs. 9.87 Cr.
Total Captal Investment: Rs. 42 Cr.
Break Even Point: 43%
At present, the size of Indian seamless tube production is around 1.1m tons, The expected demand in the next five years is estimated at 2.5 million tons (Source: Steel World), which is about double the present level of production.
Assuming that the demand for smaller diameter seamless pipes is 40% of the total demand for seamless pipes (Source: Department of Industrial Policy and Promotion, Ministry of Commerce and Industry), the estimated demand for the next five years would be around 1 million tons (40% of 3.0 million tons of total demand).
At present most of the manufacturing companies of seamless pipes and tubes are largely concentrating on the large diameter segment. And very few companies are manufacturing carbon steel smaller diameter seamless pipes and tubes. Hence, it is inferred that there would be adequate demand of the products. Large Investment in petro chemical projects (PCPIR – Vizag) and natural gas pipelines is expected in near future. This will add to the demand.
Some of the major manufacturers of Carbon Steel Seamless Pipes and Tubes in India are
* Maharashtra Seamless Limited (DP Jindal Group), Raigad Dt, Maharashtra – 350,000 TPA
* Mahalaxmi Seamless Limited (DP Jindal Group), Maharashtra – 10000 TPA
* Seamless Steel Tube Plant (SSTP), BHEL, Tiruchirappalli, Tmail Nadu
* Indian Seamless Metal Tubes (ISMT) Limited, Pune, Maharashtra – 4,50,000 TPA
* Heavy Metal and Tubes Limited, Ahmedabad, Gujarat
MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers
• Introduction
• Properties
• BIS (Bureau of Indian Standard) Specifications & Requirements
• Uses & Applications
• Present Indian Market Position
• Expected Future Demand
• Export & Import Statistics Data
• Names and Addresses of Existing Units (Present Manufactures)
• List of Plant & Machineries
• Miscellaneous Items and Accessories
• Instruments, Laboratory Equipments and Accessories
• Electrification, Electric Load and Water
• Maintenance, Suppliers/Manufacturers of Plant and Machineries
• Process of Manufacture with formulae if applicable
• Flow Sheet Diagram
• List of Raw Materials
• Availability of Raw Materials
• Requirement of Staff & Labour
• Personnel Management
• Skilled & Unskilled Labour
• Requirement of Land Area
• Built up Area
• Plant Layout.
along with financial details as under:
Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be for 5 to 10 Years
Annexure :: Cost of Project and Means of Finance
Annexure :: Output, Profitability and Cash Flow Chart
Annexure :: Assessment of Working Capital requirements
Annexure :: Sources of Finance
Annexure :: Balance Sheets
Annexure :: Break-Even Analysis and profitability analysis.
Annexure :: Quantitative Details-Output/Sales/Stocks
Annexure :: Sales Realisation
Annexure :: Raw Material Cost
Annexure :: Other Raw Material Cost
Annexure :: Packing Material Cost
Annexure :: Consumables, Store etc.,
Annexure :: Employees Expenses
Annexure :: Fuel Expenses
Annexure :: Power/Electricity Expenses
Annexure :: Repairs & Maintenance Exp.
Annexure :: Other Mfg. Expenses
Annexure :: Administration Expenses
Annexure :: Selling Expenses
Annexure :: Depreciation Charges - Profitability
Annexure :: Depreciation Charges
Annexure :: Interest and Repayment - Term Loans
Annexure :: Tax on Profit
Annexure :: Assumptions for Profitability workings
Annexure :: Assessment of Working Capital
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