ETHANOL FROM BROKEN RICE [3588]
In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way ,you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example, 300 tons per day processing of broken rice production line, the production of maltodextrin and food-grade protein, maltodextrin production line from the Party-owned, we responsible for providing food-grade protein production line. The production of 300 days per year, 20 hours per day, the hourly processing of 15 tons of broken rice, broken protein in accordance with the protein content of 7% (wet basis) to 80% protein recovery, can be prepared food-grade rice protein 1.1 tons / hour (22 tons / day, 6600 tons / year), which protein content of 80% (dry basis), moisture content of 5%. Man has been making alcoholic drinks for a very long time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in the hollow of a tree would all if left for long enough at the right temperature forment spontaneously and cause a feeling of well being in whoever drank them. The term `alcohol' was first applied to the spirits of wine, ethyl alcohol, and now it refers to a series of substances with similar characteristics. Ethyl alcohol is the active constituent of al introcating liquore obtained by the fermentation of soccharine materials. It is present in the form of esters in several volatile oils, Ethyl alcohol has been described as one of the most enotic synthetic oxygencontaining organic chemicals because of its unique combinations of properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant, and especially because of its versatility as chemical intermediate for other organicchemicals. Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl. Ethyl alcohol under ordinary conditions is a volatile, flammable, clear, colorless liquid. Its odor is pleasant, familiar, and characteristic, as is tase when it is suitably diluted with water. The physical and chemical properties of ethyl alcohol are primarily dependent upon the hydroxyl group. This group imparts polarity to the molecule and also gives rise to inter molecular hydrogen bonding. These two properties account for the differences between the physical behavior of lower molecular weight. Alcohols and that of hydrocabons of equivalent weight. Indared spectrographic studies have shown that, in the liquid state, hydrogen bonds are formed by the attraction of the hydroxyl hydrogen of one molecule and the hydroxyl oxygen of a second molecule. The effects of this bonding is to make liquid alcohol behaves as though it were largely dimerized. This behavior is analogues to that of water, which however, is more strongly bonded and appears to exist in liquid clusters of more than two molecules. The association of ethyl alcohol, it should be noted, is confined to the liquid state; in the vapor state it is monomeric.
COST ESTIMATION
Plant Capacity 15000 Ltr/Day
Land & Building (12000 sq.mt) Rs. 6.10 Cr
Plant & Machinery Rs. 12 Cr
Working Capital for 2 Months Rs. 2.66 Cr
Total Capital Investment Rs. 21.66 Cr
Rate of Return 23%
Break Even Point 60%
INTRODUCTION
PROPERTIES OF ALCOHOL
PHYSICAL PROPERTIES
TABLE PHYSICAL PROPERTIES OF ETHANOL
SOURCES OF ALCOHOL
USES AND APPLICATION
NEW POLICY ON BIOFUELS ALLOWS BLENDING OF ETHANOL
DEFENCE SPECTRUM
BROKEN RICE
MARKET OVERVIEW OF ETHANOL IN INDIA
SHORTFALL IN ETHANOL SUPPLIES
FLUCTUATIONS IN SUPPLY OF RAW MATERIAL
SECOND GENERATION ETHANOL PRODUCTION
GLOBAL OUTLOOK
CONCLUSION
PETROL CONSUMPTION
TOP THREE STATES DURING 2015-16 IN PRODUCTION OF ALCOHOL
FROM MOLASSES
MANUFACTURERS/SUPPLIERS OF ETHANOL
ETHANOL BLENDING IN INDIA
PROCUREMENT OF ETHANOL
GOVERNMENT INITIATIVES
CCEA RECOMMENDATIONS
BENEFITS OF EBP
CHALLENGES OF EBP
PROBLEMS WITH DIVERTING CANE TO PRODUCE ETHANOL
CRITICISM
WHY ETHANOL BLENDING IN PETROL MIGHT NOT WORK FOR INDIA
IMPACT ON NET SOWN AREA
WAY FORWARD
ETHANOL POLICY AND PROGRAMS IN INDIA
INDIA’S BIOFUEL POLICY SALIENT FEATURES AND RECENT
DEVELOPMENTS
ADDED FACTS
IMPEDIMENTS
INSTITUTIONAL MECHANISM
ETHANOL
INDIA. ETHANOL PRODUCTION, SUPPLY AND CONSUMPTION
PRODUCTION
INDIA ETHANOL USED AS FUEL AND OTHER INDUSTRIAL
CHEMICALS (MILLION LITERS)
CONSUMPTION
TRADE
IMPORTS
EXPORTS
INDIA ETHANOL IMPORTS, IN MILLION LITERS
INDIA ETHANOL EXPORTS, IN MILLION LITERS
TRADE AND TECHNICAL NAMES
UNITS OF MEASUREMENT
ORGANISM USED IN THE PRODUCTION OF ALCOHOL
TYPE OF YEAST
SHAPE AND SIZE OF CELLS
CONTENTS OF THE CELL
YEAST SPARES
B.I.S. SPECIFICATION
MANUFACTURING PROCESS OF ETHANOL FROM BROKEN RICE
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
(A) ALCOHOL PRODUCTION FROM BROKEN RICE
1) GRAIN HANDLING AND MILLING
FERMENTATION
DISTILLAITON
TECHNOLOGY FOR ETHANOL FROM BROKEN RICE
ACID HYDROLYSIS OF DAMAGED RICE
INCUBATION AT VARYING CONDITIONS
ACID HYDROLYSIS AT VARYING TEMPERATURES
ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
THERMO CHEMICAL PROCESS IN HYDROLYSIS
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
BROKEN RICE
SUPPLIERS OF PLANT AND MACHINERY
SILO
HAMMER MILLS
COOLING TOWER
REACTORS
D.G. SETS
BOILERS
CONDENSER
DISTILLATION COLUMN
SCRUBBER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
