ESSENCE/FLAVOUR USED IN PAN MASALA
[CODE NO.3319]
Among the synthetics in common use for certain applications: as indicated are anethole (anice licorice for cough drops and chewing gum; Benzyl acetate (fruit raspberry and cherry) for candies and soft drinks, cinnamaldehyde (cinnamon) for leaked goods. Chewing gun, and leaked goods. Methyl anthranilite (comcood grapse) for candies and soft drinks.
Compounding:
The flavour chemist is responsible for the basic knowledge of sensory and application properties of each of this large number of raw materials. The tremendous number of possible combinations of these flavoured finished compounds is readily apparent. It is not uncommon to develop a flavour that combines essential oils, plant extractives, fruit juices and synthetics.
Simple flavours are those containing a single a ingredient alone of diluted in appropriate neutral carrier; compound flavours are blends of several ingredients either as mixture of them alone or diluted in carriers (solvents). The presence of alcohol as solvent is of very important significance, therefore alcohol should be substituted whenever feasoble with carbitols, glycerin or other approved functional carriers. Flavour ingredients may also be classified as solid, liquid, paste etc.
Crystalline mixtures of flavour ingredients are rare some of them being vanillin, coumerin, propenylgueethol and ethyl vanillin. Flavour ingredients in powered form (more or less hygrocopic) are more common e.g. coffee, orange juice etc. They are useful for flavouring, puddings, pastry and sweets. They may
contain dyes, sugar etc. for added convenience and are usually derived from essential oils. Powdered flavour essences into lactone, magnesium carbonate or other solid carriers; spice oleoresine plated onto salt are also important. The former products, with or without added dyes are intended for use by the pastry industry.
Liquid flavours constitute by for the most numerous class of ingredients. They diffuse readily into the substance. They can be oily liquids such as essential oils and oleoressins, or non-oily when obtained by dissolving the active flavour principles in an appropriate solvent, normally alcohol. Fluid extracts are solutions of either single or compounded flavour ingredients while compounded oils are formulatted mixtures of essential oils.
Isolates, synthetics etc, containing a small amount of solvent.
Compounded oils can be alcoholic or non-alcoholic. Small amount of alcohol or other solvent improves the dispersibility of the ingredients; these are used in pastry and liquids in industry. .pa
Alcoholate in a product obtained by macreation in alcohol of a specific concentration of heros and spices for a sufficiently long time to effect dissolution of the one or more flavour ingredients. These are some-what similar to tinctures and are labeled with respect to the percent content of the extracted flavour ingredients. A tincture is obtained by prolonged maceration or percolation in an alcoholic solution of definite strength. The ratio of flavour ingredient to alcohol is obtained by maceration in maximum strength alcohol (95-96%) and implies the alcohol becomes fixed or part of the flavour ingredient.
Distillates are obtained when alcoholic extracts are separated from the plant residue of filtration, decantation, or expression and subsequently distilled. The residuting product containing some alcohol also since the ingredients and solvent co-distill.
Infusions or percolats are aqueous or alcoholic solutions of flavour ingredients prepared by extraction with a hot solvent.
Spirits are prepared by mixing alcoholates, tinctures, and distillates in specific ratios.
Soluble essences are alcoholic or non-alcoholic solutions of simple or compounded flavour ingredients derived from essential oils. They are soluble in syrps. They are aqueous solutions of essential oils after removing insoluble terpense by cold solvent washing and are used for carbonated and non-carbonated beverages.
COST ESTIMATION
Plant Capacity : 200.00 KGS/day
land & Building (300 Sq.Mtrs) : Rs. 44.00 Lacs
Plant & Machinery : Rs. 4.07 Lacs
Working Capital for 1 Months : Rs. 2.39 Cr
Total Capital Investment : Rs. 2.91 Cr
Rate of Return : 68%
Break Even Point : 26%
INTRODUCTION
B.I.S. SPECIFICATIONS
OVERVIEW OF FLAVORS AND FRAGRANCES INDUSTRY IN INDIA
MARKET SURVEY
MARKET POSITION OF PAN MASALA
MARKET SURVEY (GLOBAL)
EXPORT DATA OF PAN MASALA FLAVOURS
EXPORT DATA OF PAN MASALA
MANUFACTURERS/EXPORTERS/SUPPLIERS
FORMULATIONS
PERFUMES/FLAVOUR FOR PAN MASALA :
PERFUMES/FLAVOUR FOR PAN MASALA :
FORMULATION OF PERFUME FOR PAN MASALA (100 KGS BATCH)
PERFUMES/FLAVOUR FOR PAN MASALA :
FLAVOUR FOR KIMAM
PERFUME /FLAVOUR FOR PAN MASALA (SWEET)
PERFUME/FLAVOUR FORMULATION FOR KIMAM
FORMULATION OF TOBACCO FLAVORS
FORMULATION OF APRICOT TOBACCO FLAVOUR (SYNTHETIC)
TOBACCO FLAVOR
TOBACCO FLAVOR
TOBACCO FLAVOR ENHANCES
FORMULATION OF FLAVOURS USED IN TOBACCO
PERFUMED/FLAVOUR BETEL NUTS
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF DIFFERENT FLAVOURS 52
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
