Detailed Project Report on dwc (double wall corrugated) pipes (40mm-600mm size)

Detailed Project Report on dwc (double wall corrugated) pipes (40mm-600mm size)

 DWC (DOUBLE WALL CORRUGATED) PIPES
(40MM - 600MM SIZE)


[CODE NO. 1940]


    Double Wall Corrugated (DWC) HDPE pipes are similar to normal HDPE pipes except that they have different external & internal surfaces which gives them additional strength and stiffness. These are made with High Density Polyethylene which has very high life expectancy. These are externally corrugated and have smooth surface inside and are available from 75 mm to 1.0 m dia. These pipes are light weight and can be used for non-pressure underground sewerage, drainage & cross drainage (pipe culvert) including rain water harvesting purposes.  They are maintenance free and therefore, once installed, will lie underground for years.  


COST ESTIMATION

Plant Capacity                                   10.00 MT./day
Land & Building (1.5 Acres)             Rs. 3.51 Cr  
Plant & Machinery                               Rs. 3.50 Cr     
W.C. for 2 Months                                 Rs. 4.17 Cr
Total Capital Investment                     Rs. 11.48 Cr          
Rate of Return                                    21%  
Break Even Point                                  59%

INTRODUCTION    
USES OF DWC HDPE PIPES    
ADVANTAGES IN CORRUGATED PIPE    
B.I.S. SPECIFICATION    
PRODUCTION TECHNOLOGIES OF DWC PIPE    
QUALITY CONTROL FOR HDPE    
TECHNICAL PROPERTIES OF PE CORRUGATED PIPES    
RECENT PROJECTS - CORRUGATED PIPES, FITTINGS, MANHOLES, INSPECTION CHAMBERS, DRAINAGE PIPES    
COMPARISON OF CORRUGATED PIPE WITH OTHER
CONVENTIONAL PIPES    
TECHNICAL DETAILS OF CORRUGATED PIPE    
PROCESS EQUIPMENT    
MARKET SURVEY    
RESEARCH CATEGORY    
WORLD PLASTIC PIPE MARKET    
PRODUCTION OF HDPE PIPES IN INDIA    
DETAILED EXPORT DATA OF WALL CORRUGATED PIPES    
PRESENT MANUFACTURERS/SUPPLIERS OF HDPE DOUBLE WALL CORRUGATED PIPES    
HDPE/PP/PVC DOUBLE WALL CORRUGATED PIPE PRODUCTION LINE
MANUFACTURING PROCESS    
TECHNICAL REQUIREMENT OF DOUBLE WALLED CORRUGATED
(DWC) HDPE DUCT    
QUALITY ASSURANCE FLOW CHART FOR DWC HDPE DUCT    
PLANT LAYOUT    
ANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
COMPLETE PLANT SUPPLIERS    
SUPPLIERS OF RAW MATERIALS    
               


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              

 

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