Detailed Project Report on distribution transformer manufacturing and reconditioning

Detailed Project Report on distribution transformer manufacturing and reconditioning

                                                
DISTRIBUTION TRANSFORMER MANUFACTURING AND RECONDITIONING
[CODE NO 1735]



    A transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors—the transformer's coils. A varying current in the first or primary winding creates a varying magnetic flux in the transformer's core and thus a varying magnetic field through the secondary winding. This varying magnetic field induces a varying electromotive force (EMF), or "voltage", in the secondary winding. This effect is called inductive.
If a load is connected to the secondary, current will flow in the secondary winding, and electrical energy will be transferred from the primary circuit through the transformer to the load. In an ideal transformer, the induced voltage in the secondary winding (Vs) is in proportion to the primary voltage (Vp) and is given by the ratio of the number of turns in the secondary (Ns) to the number of turns in the primary (Np) as follows:


COST ESTIMATION

lant Capacity                                      406 Nos/Year                                   
Land & Building (3000 Sq.Mtr)              Rs. 3.04 Cr
Plant & Machinery                               Rs 62.00 Lacs       
W.C. for 2 Months                               Rs. 90.92 Lacs
Total Capital Investment                       Rs4.79 Cr           
Rate of Return                                     24%  
Break Even Point                                 61%


•    INTRODUCTION    
•    TYPES OF TRANSFORMER    
•    PROPERTIES    
•    OPERATING CONDITIONS FORM CORE MATERIALS    
•    PRINCIPLE OF TRANSFORMER    
•    USES AND APPLICATIONS    
•    B.I.S. SPECIFICATION FOR TRANSFORMERS
•    MARKET SURVEY    
•    MANUFACTURERS/SUPPLIERS    
•    OF DISTRIBUTION TRANSFORMERS
•    MANUFACTURING PROCESS OF TRANSFORMER    
•    BUSHINGS    
•    INSTALLATION & COMMISSIONING
•    OPERATION & MAINTENANCE    
•    OTHER PROTECTIVE EQUIPMENT    
•    MAINTENANCE SCHEDULE    
•    SUPPLIERS OF PLANT AND MACHINERY    
•    SUPPLIERS OF RAW MATERIALS    

  
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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