DISPOSABLE SYRINGES AND NEEDLE PLANT
(Veterinary, Insulin and Basic 1.5-5mm)
[CODE NO. 2031]
A syringe is a simple pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube (called a barrel), allowing the syringe to take in and expel a liquid or gas through an orifice at the open end of the tube. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel. Syringes are often used to administer injections, insert intravenous drugs into the bloodstream, apply compounds such as glue or lubricant, and measure liquids.
The word "syringe" is derived from the Greek σύριγξ (syrinx, meaning "tube") via back-formation of a new singular from its Greek-type plural "syringes" (σύριγγες).
Sectors in the syringe and needle market include disposable and safety syringes, injection pens, needleless injectors, insulin pumps, and specialty needles. Hypodermic syringes are used with hypodermic needles to inject liquid or gases into body tissues, or to remove from the body. Injecting of air into a blood vessel is hazardous, as it may cause an air embolism; preventing embolisms by removing air from the syringe is one of the reasons for the familiar image of holding a hypodermic syringe pointing upward, tapping it, and expelling a small amount of liquid before an injection into the bloodstream.
The barrel of a syringe is made of plastic or glass, usually has graduated marks indicating the volume of fluid in the syringe, and is nearly always transparent. Glass syringes may be sterilized in an autoclave. However, most modern medical syringes are plastic with a rubber piston, because this type seals much better between the piston and the barrel and because they are cheap enough to dispose of after being used only once, reducing the risk of spreading blood-borne diseases. Reuse of needles and syringes has caused spread of diseases, especially HIV and hepatitis, among intravenous drug users. Syringes are, however, commonly reused by diabetics, and this is safe if the syringe is only used by one person.[3] In medical settings, single-use needles and syringes effectively reduce the risk of cross-contamination.
Medical syringes are sometimes used without a needle for orally administering liquid medicines to young children or animals, or milk to small young animals, because the dose can be measured accurately and it is easier to squirt the medicine into the subject's mouth instead of coaxing the subject to drink out of a measuring spoon.
Tip designs
Syringes come with a number of designs for the area in which the blade locks to the syringe body. Perhaps the most well known of these is the Luer lock, which simply twists the two together.
Bodies featuring a small, plain connection are known as slip tips and are useful for when the syringe is being connected to something not featuring a screw lock mechanism.
Similar to this is the catheter tip, which is essentially a slip tip but longer and tapered, making it good for pushing into things where there the plastic taper can form a tight seal. These can also be used for rinsing out wounds or large abscesses in veterinary use.
There is also an eccentric tip, where the nozzle at the end of the syringe is not in the centre of the syringe but at the side. This causes the blade attached to the syringe to lie almost in line with the walls of the syringe itself and they are used when the blade needs to get very close to parallel with the skin (when injecting into a surface vein or artery for example).
Standard U-100 insulin syringes Insulin syringes are marked in insulin "units".
Syringes for insulin users are designed for standard U-100 insulin. The dilution of insulin is such that 1 mL of insulin fluid has 100 standard "units" of insulin.[5] Since insulin vials are typically 10 mL, each vial has 1000 units.
COST ESTIMATION
Plant Capacity DISPOSABLE SYRINGE AND NEEDLE PLANT
Land & Building (30000 Sq.Mtr) Rs. 17.55 Cr
Plant & Machinery Rs. 12.00 Cr
W.C. for 2 Months Rs. 18.54 Cr
Total Capital Investment Rs. 48.83 Cr
Rate of Return 35%
Break Even Point 44%
INTRODUCTION
USES AND APPLICATION
B.I.S SPECIFICATION
MARKET POSITION
PRODUCTION OF SYRINGES AND NEEDLES
MARKET SURVEY (GLOBAL)
BASIS AND PRESUMPTION
MANUFACTURERS AND SUPPLIERS OF DISPOSABLE SYRINGES
PROPERTIES AND TESTING OF HYPODERMIC NEEDLE
DETAILS OF INSULIN SYRINGES
VETERINERY SYRINGES
DEFECTS IN SYRINGES
RAW MATERIALS
NEEDLE GAUGE COMPARISON CHART
PROPERTIES OF NEEDLE
PROCESSING DETAILS OF DISPOSABLE SYRINGES AND NEEDLE
QUALITY CONTROL
DESIGN AND RAW MATERIALS OF HYPODERMIC SYRINGES
RAW MATERIALS
DISPOSABLE SYRINGE TECHNCAL ANALYSIS
BLOCK DIAGRAM FOR MAKING DISPOSABLE NEEDLES
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE AND NEEDLE
MANUFACTURING PROCESS OF DISPOSABLE NEEDLE
PROCESS FLOW DIAGRAM FOR HYPODERMIC NEEDLE
AND DISPOSABLE SYRINGE
PROCESS FLOW DIAGRAM OF DISPOSABLE PLASTIC SYRINGE
TESTING METHOD FOR NEEDLES
DETAILS OF PLASTIC PART PROCESSING AND STERILIZATION
FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION
MANUFACTURING PROCES FOR SYRINGE BARREL & PISTON/PLUNGER
PLANT LAYOUT
TECHNICAL SPECIFICATION AND MACHINERY DETAILS
FOR DISPOSABLE PLASTIC SYRINGE AND NEEDLE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (OVERSEAS)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ETHYLINE OXIDE
SUPPLIERS OF PACKING PAPER
SUPPLIERS OF PACKING BOXES
SUPPLIERS OF CANNULAS TUBE
SUPPLIERS OF PVC PLASTICS
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF PRINTING MACHINE
SUPPLIERS OF STERILIZING PLANT
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF INJECTION MOULDING MACHINE
FOR DISPOSABLE PLASTIC SYRINGE
SUPPLIERS OF PLANT AND EQUIPMENTS
FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
