DISPOSABLE PLASTIC SYRINGES
(2 ml. and 5 ml. Size) (Cap: 40,000 Nos/Day)
[CODE NO.3290]
DISPOSABLE SYRINGE
Disposable Plastic Syringes are being used by doctors to inject medicines through Intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5ml and 10ml, 50ml in a variety of designs and consist of either two or three components construction. The number and size of injection moulding machines required depend upon syringe construction, number of mould cavities, annual production.
These are made of plastic material have been successfully used in the medical and Pharmaceutical Practice for many years The constantly increasing use of this type syringe Indicates its importance which is based mainly on the advantages it offers regarding cost and hygienic applications.
COST ESTIMATION
Plant Capacity : 40000.00 Nos./day
land & Building (10,000 Sq.Ft) : Rs. 70.00 Lacs
Plant & Machinery : Rs. 90.00 Lacs
Working Capital for 2 Months : Rs. 24.20 Lacs
Total Capital Investment : Rs. 1.94 Cr
Rate of Return : 29%
Break Even Point : 58%
INTRODUCTION
DISPOSABLE SYRINGE
DISPOSABLE NEEDLE
USES AND APPLICATION
B.I.S SPECIFICATION
MARKET POSITION
PRODUCTION OF SYRINGES AND NEEDLES
APPROACHING AD SYRINGES
THE DEMAND
THE BIG PROBLEM
NEW KIDS
THE UNEXPLORED TERRITORY
STATE WATCH
CHINA IS HERE TOO!
TACKLING COST ISSUES
NEED A DESPERATE CHANGE
NEED FOR EDUCATION
INTO THE FUTURE
MARKET SURVEY (GLOBAL)
INDUSTRY INSIGHTS
U.S. DISPOSABLE SYRINGES MARKET SHARE, BY TYPE, 2013 - 2024
(USD MILLION)
PRODUCT INSIGHTS
APPLICATION INSIGHTS
BASIS AND PRESUMPTION
MANUFACTURERS AND SUPPLIERS OF DISPOSABLE SYRINGES
PROPERTIES
SHAPE AND DIMENSIONS OF NEEDLE
SAMPLING PROCEDURE AND CRITERIA FOR CONFORMITY
SAMPLE SIZE AND CRITERIA FOR CONFORMITY
DISPOSABLE SYRINGE TECHNCAL ANALYSIS
MATERIAL
STANDARDS (IN ACCORDANCE WITH ISO7886)
STERILIZATION
INDIVIDUAL PACKAGE
LABELLING
ADVANTAGE OF IKM DISPOSABLE SYRINGE
MANUFACTURING PROCESS
QUALITY CONTROL AND STANDARDS
FREEDOM FROM PYROGENIC MATERIAL
TEST FOR ABNORMAL TOXICITY
FREEDOM FROM EXTRANEOUS MATTER :
LIMIT FOR EXTRACTABLE MATTER
LIMIT FOR EXTRACTABLE MATERIAL
NOZZLE
GRADUATION POSITION OF SCALE NUMBERING
FLANGE OF BARREL OR FINGER GRIPS
PISTON
DEAD SPACE VOLUME:
OUTER CONTAINER
MARKING OF OUTER CONTAINERS
LEAKAGE TESTING
ACCEPTANCE CRITERIA
THE TEST SHALL BE FOLLOWED AS BELOW
PROCESS FLOW DIAGRAM OF DISPOSABLE
PLASTIC SYRINGE
DETAILS OF PLASTIC PART PROCESSING
AND STERILIZATION
GASEOUS STERILIZATIONS WITH ETHYLENE OXIDE
MIXTURES:-
FACTORS INFLUENCING ETHYLENE
OXIDE STERILIZATION
TEMPERATURE:-
CONCENTRATION:-
MOISTURE:
TIME:-
STERILIZATION CONCEPTS:-
TEST FOR STERILITY:-
CAUTION:-
MEDIUM FOR AEROBIC ORGANISM:-
MEDIUM FOR AEROBIC ORGANISM:
METHOD:
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
POLYPROPYLENE
SUPPLIERS OF STAMPINGS
SUPPLIERS OF ETHYLENE OXIDE
SUPPLIERS OF PACKING PAPER
SUPPLIERS OF PACKING BOXES
SUPPLIERS OF PVC PLASTICS
NEEDLE
SUPPLIERS OF PLANT & MACHINERY
MOULDING MACHINE
SUPPLIERS OF PRINTING MACHINE
SUPPLIERS OF STERILIZING PLANT
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF INJECTION MOULDING MACHINE FOR DISPOSABLE
PLASTIC SYRINGE
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
SUPPLIERS OF MOULDS FOR DISPOSABLE SYRINGE
SOURCE OF TECHNOLOGY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET