Detailed Project Report on di-calcium phosphate (from sulphuric acid Cap:6tpd

Detailed Project Report on di-calcium phosphate (from sulphuric acid Cap:6tpd

DICALCIUM PHOSPHATE
(FROM SULPHURIC ACID) CAP: 6TPD
[CODE NO.3184]  



Dicalcium phosphate is the calcium phosphate with the formula CaHPO4 and its dihydrate. The "di" prefix in the common name arises because the formation of the HPO42– anion involves the removal of two protons from phosphoric acid, H3PO4. It is also known as dibasic calcium phosphate or calcium monohydrogen phosphate.

Dicalcium phosphate is used as a food additive, it is found in some toothpastes as a polishing agent and is a biomaterial.

Dibasic calcium phosphate is produced by the neutralization of calcium hydroxide with phosphoric acid, which precipitates the dihydrate as a solid. At 60°C the anhydrous form is precipitated:

H3PO4 + Ca(OH)2 → CaHPO4

To prevent degradation that would form hydroxyapatite, sodium pyrophosphate or trimagnesium phosphate octahydrate are added when for example, dibasic calcium phosphate dihydrate is to be used as a polishing agent in toothpaste.

In a continuous process CaCl2 can be treated with (NH4)2HPO4 to form the dihydrate:

CaCl2 + (NH4)2HPO4 → CaHPO4•2H2O

A slurry of the dihydrate is then heated to around 65–70°C to form anhydrous CaHPO4 as a crystalline precipitate, typically as flat diamondoid crystals, which are suitable for further processing.

Dibasic calcium phosphate dihydrate is formed in "brushite" calcium phosphate cements (CPC's), which have medical applications. An example of the overall setting reaction in the formation of "β-TCP/MCPM"(β-tricalcium phosphate/monocalcium phosphate) calcium phosphate cements is:

COST ESTIMATION

Plant  Capacity                                                     :    6.00 Ton/day
land & Building (2 Acres)                                   :    Rs. 4.50 Cr
Plant & Machinery                                                :    Rs. 4.00 Cr
Working Capital for 2 Months                             :    Rs. 92.68 Lacs
Total Capital Investment                                      :    Rs. 9.68  Cr
Rate of Return                                                       :    15%
Break Even Point                                                   :    66%


MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers

 
•            Introduction
•            Properties
•            BIS (Bureau of Indian Standard) Specifications & Requirements
•            Uses & Applications
•            Present Indian Market Position
•            Expected Future Demand
•            Export & Import Statistics Data
•            Names and Addresses of Existing Units (Present Manufactures)
•            List of Plant & Machineries
•            Miscellaneous Items and Accessories
•            Instruments, Laboratory Equipments and Accessories
•            Electrification, Electric Load and Water
•            Maintenance, Suppliers/Manufacturers of Plant and Machineries
•            Process of Manufacture with formulae if applicable
•            Flow Sheet Diagram
•            List of Raw Materials
•            Availability of Raw Materials
•            Requirement of Staff & Labour
•            Personnel Management
•            Skilled & Unskilled Labour
•            Requirement of Land Area
•            Built up Area
•            Plant Layout.
 
along with financial details as under:
 
Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be  for 5 to 10 Years
  Annexure  ::         Cost of Project and Means of Finance
  Annexure  ::         Output, Profitability and Cash Flow Chart
  Annexure  ::         Assessment of Working Capital requirements
  Annexure  ::         Sources of Finance
  Annexure  ::         Balance Sheets
  Annexure  ::         Break-Even Analysis and profitability analysis.
  Annexure  ::         Quantitative Details-Output/Sales/Stocks
  Annexure  ::         Sales Realisation        
  Annexure  ::         Raw Material Cost       
  Annexure  ::         Other Raw Material Cost             
  Annexure  ::         Packing Material Cost         
  Annexure  ::         Consumables, Store etc.,                    
  Annexure  ::         Employees Expenses            
  Annexure  ::         Fuel Expenses                 
  Annexure  ::         Power/Electricity Expenses    
  Annexure  ::         Repairs & Maintenance Exp.    
  Annexure  ::         Other Mfg. Expenses           
  Annexure  ::         Administration Expenses       
  Annexure  ::         Selling Expenses              
  Annexure  ::         Depreciation Charges - Profitability
  Annexure  ::         Depreciation Charges
  Annexure  ::         Interest and Repayment - Term Loans
  Annexure  ::         Tax on Profit
  Annexure  ::         Assumptions for Profitability workings
  Annexure  ::         Assessment of Working Capital

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