DEEP FREEZER MANUFACTURING PLANT [CODE NO.3675]
A freezer used for the quick-freezing and long-term storage of food is called deep freezer.
The term Refrigerator means an electric refrigerator and the term Refrigerator-freezer means an electric refrigerator-freezer.
Electric refrigerator means a cabinet designed for the refrigerated storage of food at temperatures above 32 degrees Fahrenheit (°F) and below 39 °F, configured for general refrigerated food storage, and having a source of refrigeration requiring single phase, alternating current electric energy input only. An electric refrigerator may include a compartment for freezing and storage of food at temperatures below 32 °F, but does not provide a separate low temperature compartment designed for the freezing and storage of food at temperatures below 8 °F.
Electric refrigerator-freezer means a cabinet which consists of two or more compartments with at least one of the compartments designed for the refrigerated storage of food at temperatures above 32 °F. and with at least one of the compartments designed for the freezing and storage of food at temperatures below 8 °F. which may be adjusted by the user to a temperature of 0 °F. or below. The source of refrigeration requires single phase, alternating current electric energy input only.
COST ESTIMATION
Plant Capacity 10 Nos/Day
Land & Building Rented
Plant & Machinery Rs. 1.06 Cr
Working Capital for 2 Months Rs. 90 Lac
Total Capital Investment Rs. 2.27 Cr
Rate of Return 68%
Break Even Point 52%
INTRODUCTION
DIFFERENCE BETWEEN FREEZING AND DEEP FREEZING
FREEZING
DEEP-FREEZING
SAFETY PRECAUTIONS FOR DEEP-FREEZING
TEMPERATURE
HYGIENE
STORAGE TIME
DEFROSTING
WORKING PRINCIPLE OF DEEP FREEZER
PRINCIPLE:
PROCESS OF OPERATION
COMPRESSION:
CONDENSATION:
EXPANSION:
EVAPORATION:
TYPES OF DEEP FREEZER:
UPRIGHT FREEZER
CHEST FREEZERS
COMPONENTS OF DEEP FREEZER
BASIC COMPONENTS PARTS OF A FREEZER ARE
1. COMPRESSOR
2. CONDENSER
3. EVAPORATAOR
4. EXPANSION DEVEICES OR VALVE
FUNCTIONS
THE VARIOUS TYPES OF DEVICES ARE
(A) CAPILLARY TUBE
(B) SOLENOID VALVE
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS OF DEEP FREEZER
OUTER TANK PREPARATION
INNER TANK PREPARATION AND EVAPORATOR WRAPPING
FABRICATION OF DOOR AND PU FOAMING
FITTING INNERTANK IN OUTER TANK AND PU FOAMMING
ASSEMBLING PROCESS
REFRIGERENT CHARGING PROCESS
WEIGHING IN THE CHARGE
MEASURING SUPERHEAT
QUALITY CONTROL AND TESTING
QUALITY CONTROL
TESTING
(A) PERFORMACE TESTING
(I) NO-LOAD TEST
(II) NO-LOAD PERFORMANCE TEST
(B) TYPE TESTS
A) DOOR SEAL TEST
B) TEST FOR MECHANICAL STRENGTH OF SHELF AND SIMILAR COMPONENTS
C) THERMAL INSULATION TEST
D) PRESSURE TEST
E) HIGH VOLTAGE TEST
F) INSULATION RESISTANCE TEST
(C) PRODUCTION ROTUNE TEST
(D) ACCEPTANCE TEST
MARKING
MARKET SURVEY
FREEZERS
REFRIGERATOR (FRIDGE)
FRIDGE-FREEZER
OWNERSHIP & STOCK
TABLE 1 SUMMARY OF STOCK FIGURES FOR COLD APPLIANCES
TABLE 2 OWNERSHIP & STOCK DATA SOURCES
METHODOLOGY & KEY ASSUMPTIONS – OWNERSHIP & STOCK
HISTORIC DATA
TABLE 3 INTERPOLATION & BACKGROUND CALCULATIONS – OWNERSHIP
& STOCK
FUTURE ANALYSIS
TABLE 4 EXTRAPOLATION & BACKGROUND CALCULATIONS – OWNERSHIP
& STOCK
TABLE 5 DATA ISSUES – OWNERSHIP & STOCK
CONFIDENCE LEVEL – OWNERSHIP & STOCK
FIGURE 2 CONFIDENCE INDICATOR FOR OWNERSHIP DATA
SALES
TABLE 6 COLD APPLIANCE TOTAL SALES
TABLE 7 SALES DATA SOURCES
METHODOLOGY & KEY ASSUMPTIONS – SALES
HISTORIC DATA
TABLE 8 INTERPOLATION & BACKGROUND CALCULATIONS – SALES DATA
FUTURE ANALYSIS
TABLE 9 EXTRAPOLATION & BACKGROUND CALCULATIONS – SALES DATA
TABLE 10 DATA ISSUES – SALES
INDUSTRY INSIGHTS
INDUSTRY TRENDS
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY TYPE
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY APPLICATION
GERMANY ULTRA-LOW TEMPERATURE FREEZERS MARKET SIZE,
BY APPLICATION, 2018 (USD MN)
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY TECHNOLOGY
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY REGION
ASIA PACIFIC ULTRA-LOW TEMPERATURE FREEZERS MARKET SIZE,
BY COUNTRY, 2025 (USD MN)
COMPETITIVE MARKET SHARE
ULTRA-LOW TEMPERATURE FREEZERS INDUSTRY BACKGROUND
EXPORT DATA OF DEEP FREEZER
IMPORT DATA OF DEEP FREEZER
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF DEEP FREEZERS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF NUT, BOLTS & SCREWS
SUPPLIERS OF CAPILLARY TUBES
SUPPLIERS OF G.I SHEET
SUPPLIERS OF COPPER TUBE
SUPPLIERS OF REFRIGERATOR COMPRESSOR
SUPPLIERS OF REFRIGERANT GASES
SUPPLIERS OF POLYUTHURENE CHEMICALS
SUPPLIERS OF FREEZER PARTS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SHEET BENDING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF PU FOAMING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF ASSEMBLY LINE FOR FREEZER
SUPPLIERS OF AUTOMATIC BRAZING MACHINES
SUPPLIERS OF BRAZING MACHINES
SUPPLIERS OF REFRIGERANT CHARGING MACHINE
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR
SUPPLIERS OF AUTOMATIC VACUUM FORIMG MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
