DAIRY PROCESSING PLANT [3583]
Andhra Pradesh (AP) accounts for 8.4 percent of the national dairy animal population and produces 7.6 percent of the country’s milk. Andhra Pradesh’s milk production comes mostly from farms of less than 2 hectares with 1 to 4 dairy animals. The milk yields in Andhra Pradesh are slightly higher than the Indian average and are increasing at a faster rate. Farm gate milk prices, however, are slightly lower than the average for India. The Indian dairy industry has taken rapid strides during the past two decades. The milk production has registered a quantum jump from about 17 million tons in 1950 to 122 million tons in 2011. The quantity of milk handled by the organized sector has gone up to 81 million litres per day as against approximately 6 million liters per day during the 70s. Increasing urbanization, general health awareness and growing purchasing power of middle- class have led to the rapid changes in consumption pattern for dairy products all over the country. There is growing demand for safe, nutritious, and health-promoting convenience milk products calling for value addition, product diversification and complete quality assurance. This emerging scenario has necessitated the realignment of the priorities and fine focusing of research agenda in the form of revised perspective plan through a fresh look at strengths, weaknesses, threats and opportunities that dairy sector offers. An important role now is to strengthen the dairy industry through technology and human resource development in the years ahead. This picture depicts how India falls in the consumption pattern along with China and Latin America. With increased incomes, it is bound to move up the value chain and milk consumption is only expected to rise. To meet the ever increasing needs of the consumer, it is essential to create a roadmap of well-structured research projects to be taken up in basic, strategic and anticipatory mode. Some of the things are being addressed in the National Dairy Plan (NDP) with an outlay of about US$3.0 billion in the next five years and will be executed by the National Dairy Development Board (NDDB). Milk is an Important human food. It is palatable, easy to digest and highly nutritive. It contains proteins, fat, sugar, minerals and a liberal quantity of different kinds of vitamins. In World milk production, India ranks next only to the United States of America and the U.S.S.R. But the milk produced in India is far from adequate for its vast population as the daily average consumption per head comes to even less than half of the optimum requirement of about 310 grams.
COST ESTIMATION
Plant Capacity 3000 Ltr/Day
Land & Building (2 Acres) Rs. 23 Lac
Plant & Machinery Rs. 50 Lac
Working Capital for 1 Month Rs. 44 Lac
Total Capital Investment Rs. 1.26 Cr
Rate of Return 30%
Break Even Point 61%
INTRODUCTION
NORMALLY THE COMPOSITION OF MILK IS AS GIVEN BLOW:
THE COMPOSITION OF MILK FROM VARIOUS ANIMALS:
PROPERTIES
PROPERTIES OF GHEE
PHYSICAL PROPERTIES
CHEMICAL PROPERTIES
PROPERTIES OF BUTTER
USES AND APPLICATION
GHEE & BUTTER:
PANEER:
B.I.S SPECIFICATIONS
OVERVIEW OF INDIAN DAIRY INDUSTRY
STRUCTURE OF THE INDIAN DAIRY INDUSTRY
INDIAN DAIRY INDUSTRY RESTS ON FOUR PILLARS
KEY FACTORS DRIVING CONSUMPTION:
EMERGING VALUE-ADDED CATEGORIES
AVERAGE EBITDA MARGIN FOR THE VALUE ADDED PRODUCTS
ACROSS CATEGORIES.
COMPETITIVE LANDSCAPE
BELOW CHART DEPICTS VAP CONTRIBUTION AND PBILDT MARGIN
FOR LISTED DAIRY PLAYERS IN FY16:
CHANNEL MIX: B2B VIS-Á-VIS B2C
OPPORTUNITIES IN INDIAN DAIRY INDUSTRY
GOVERNMENT INITIATIVES
LIMITATIONS OF INDIAN DAIRY INDUSTRY
1. DOMINANCE OF UNORGANIZED SECTOR
2. PER CAPITA MILK CONSUMPTION
3. REGIONAL PLAY
4. WEATHER CONDITIONS AND ENVIRONMENTAL FACTORS 32
CREDIT PROFILE OF THE DAIRY COMPANIES RATED BY CARE
THE FOLLOWING CHARTS DEPICT THE IMPROVEMENT IN KEY
RATIOS IN THE DAIRY SECTOR
REVENUES AND MARGINS:
CAPITAL STRUCTURE:
OPERATING CYCLE:
INDUSTRY/ CREDIT OUTLOOK
CREDIT OUTLOOK
MARKET SURVEY
CONSUMPTION:
PROCESSING
TRADE:
EXPORTS
IMPORTS
POLICY:
TRADE POLICY
TABLE. INDIA: TARIFF STRUCTURE FOR VARIOUS DAIRY PRODUCTS, 2017
PRODUCTION, SUPPLY AND DEMAND DATA STATISTICS:
TABLE. INDIA: COMMODITY, DAIRY, BUTTER, PSD
TABLE. INDIA: COMMODITY, DAIRY, MILK, FLUID, PSD
TABLE. INDIA: COMMODITY, DAIRY, MILK, NONFAT DRY, PSD
DAIRY SECTOR GROWTH
URBANIZATION IMPACT
PRODUCTS
PACKAGING
INDIAN DAIRY INDUSTRY TILL 2020
TRACKING THE PROGRESS
OVERVIEW OF MILK IN ANDHRA PRADESH
PRODUCTION OF MILK IN ANDHRA PRADESH
ESTIMATED MILK PRODUCTION (DISTRICT WISE)
SWOT ANALYSIS OF INDIAN DAIRY INDUSTRY
STRENGTHS:
WEAKNESSES:
OPPORTUNITIES:
THREATS:
MILK PROCESSING AND MILK PRODUCTS
PASTEURIZATION
METHODS OF PASTEURIZATION
CREAM SEPARATION
WHAT IS CENTRIFUGAL SEPARATION?
EFFECT OF TEMPERATURE
MAINTENANCE OF CREAM SEPARATOR
CREAM SCREW ADJUSTMENT
CLEANING
OILING
MILK STANDARDIZATION
PREPARATION OF BUTTER
EQUIPMENT REQUIRED FOR BUTTER CHURNING
PROCEDURE
BUYING AND COLLECTION OF MILK
A. BUYING
B. COLLECTION
CHILLING AND TRANSPORTATION OF MILK TO PROCESSING STATION
TRANSPORTATION:
MANUFACTURERS AND EXPORTERS OF DAIRY/MILK PRODUCTS
MANUFACTURING PROCESS
COOLING AND STORING MILK:
FILTRATION:
STANDARDIZATION:
HOMOGENIZATION:
CLARIFICATION:
PASTEURIZATION:
TESTING:
DISTRIBUTION:
FLOW DIAGRAM
MANUFACTURING PROCESS
GHEE MANUFACTURING PROCESS
COOLING
PACKAGING.
BUTTER MANUFACTURE PROCESS
PANEER MANUFACTURING PROCESS
STEP IN PROCESSING:
COMPOSITION
FLOW SHEET FOR MANUFACTURE OF BUTTER FROM MILK
FLOW DIAGRAM FOR GHEE
MANUFACTURING PROCESS OF KHOA
THE MAJOR DISADVANTAGES WITH THE CONVENTIONAL METHOD.
PROCESS
YOGHURT FROM MILK
PROCESSING:-
PROCEDURE FOR THE MANUFACTURE & QUALITY EVALUATION
OF PLAIN/SWEETENED/FRUIT YOGHURT
PLANT LAYOUT
COMPLETE PLANT & MACHINERY SUPPLIERS FOR DAIRY PRODUCTS
FILLING AND SEALING MACHINE
RAW MATERIALS SUPPLIERS
GUAR GUM
FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS
AVERAGE YIELD OF MILK PRODUCTS FROM 1 KGS. OF MILK
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)