CUTTING OIL
[EIRI/EDPR/1089] J.C.: 9733, 9750
INTRODUCTION
Cutting oils are important among metal working lubricants not only because of their requirement in large volume but also due to important technical considerations in their development, production and usage. The sophistication and automation of machine tools is considerably influenced by the availability of right type of cutting oils.
Metal working lubricants are important and in fact, necessary production aids to engineering industry and petroleum lubricating oils have established themselves as major constituents of such lubricants. Easy availability in wide range of viscosities and quality, as well as relatively consistent price, unaffected by vagaries of nature, has been their mainstay. The petroleum lubricating oils, lack in so many properties but lend themselves easily for supplementing with chemicals and additives to suit diversely different applications encountered in working of metals.
Cutting lubricants or cooling liquids as they are sometimes called are compounded oils or emulsions which are used wherever the cutting of metal is carried on. Cutting oils are important among metal working lubricants not only owing to their requirement in large volume but also due to important technical considerations in their development, production and usage. The sophistication and automation of machine tools is considerably influenced by the availability of right type of cutting oils.
The major function of cutting oil is to cool the cutting tool as well as lubricating the face of the tool and the chip and preventing the chip from welding to cutting edge. In addition, cutting oils also provide a flushing action for chip removal, leave no stain or discoloration on the work, leave minimum sediment deposit on the machine, prevent or inhibit rusting of the machine and the work, resist bacterial growth etc.
COST ESTIMATION
Plant Capacity 0.50 MT/Day
Land & Building (200 sq.mt.) Rs. 12.92 Lac
Plant & Machinery Rs. 7.20 Lac
Working Capital for 2 Months Rs. 29.53 Lac
Total Capital Investment Rs. 53.97 Lac
Rate of Return 29%
Break Even Point 57%
CONTENTS
INTRODUCTION
1. METAL FORMING AND DEFORMING LUBRICANTS
2. CUTTING OILS
3. HEAT TREATMENT OILS
CUTTING OILS
THE CLASSIFICATION IS AS FOLLOWS:-
NEAT CUTTING OIL:-
WATER BASED CUTTING OIL:-
CHEMICAL SOLUTIONS:-
TABLE: CLASSIFICATION OF METAL WORKING FLUIDS
TYPES OF CUTTING FLUIDS
USES AND APPLICATION
PROPERTIES AND CHARACTERISTIC
DESCRIPTION/APPLICATION
BIO-DEGRADATION OF CUTTING OIL
CUTTING OIL
FEATURES
DESCRIPTION
DIRECTIONS
PACKAGING
B.I.S SPECIFICATION
FOR CUTTING OIL
REQUIREMENTS FOR SOLUBLE CUTTING OIL
FOR NEAT CUTTING OIL
TABLE
MARKET SURVEY
PRESENT MANUFACTURERS/SUPPLIERS
FORMULATIONS OF CUTTING OIL
FORMULATION NO-1
FORMULATION NO-2
FORMULATION -NO- 3
FORMULATION- NO-4
SULFONATED BASE CUTTING OIL
FORMULATION NO-5
FORMULATION NO-6
OTHER FORMULATIONS OF CUTTING OIL
SULFONATED BASED SOLUBLE CUTTING OIL
FORMULATIONS OF OTHER SOLUBLE OIL
OIL-IN-WATER BASED CUTTING OIL EMULSIFIER
(OIL IN WATER EMULSION)
CUTTING AND COOLING OIL EMULSIFIER:-
SOLUBLE CUTTING OIL NO. 1:-
CUTTING OIL NO. 2:-
CHLORINATED CUTTING OIL:-
SULFURIZED CUTTING OIL
FORMULATION OF CUTTING OIL BASE
OTHER FORMULATIONS OF CUTTING OIL
STABLE AQUEOUS CUTTING OIL
CUTTING OIL FOR CUTTING EDGES, DRILLS ETC.
FORMULA 7 IS MANUFACTURED IN THE SAME, BUT HOT WAY.
HARD WATER STABLE CUTTING OIL
ROSIN SOLUBLE CUTTING OIL
MANUFACTURING PROCESS OF CUTTING OIL
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF CUTTING OIL
PLANT LAYOUT
ANOTHER MANUFACTURING PROCESS FOR CUTTING OIL
MANUFACTURING PROCESS FOR CUTTING OIL
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF CUTTING OIL
CUTTING METHOD AND CUTTING OIL
(A) WATER-INSOLUBLE CUTTING OIL OF THE METHOD
(B) SOLUTION OF THE METHOD
HIGH PERFORMANCE CUTTING FLUIDS FOR GLASSY, CRYSTALLINE OR AGGREGATE MATERIALS
EXAMPLES
SOLUBLE-OIL CUTTING FLUID
EXAMPLE
TWO SOLUBLE OIL FORMULATIONS WERE PREPARED BY MIXING THE FOLLOWING COMPONENTS:
PREPARATION OF CUTTING FLUIDS
CORROSION TEST
EMULSION STABILITY TEST
MICROBIAL DEGRADATION TEST
GLASS CUTTING FLUID
EXAMPLE 1
EXAMPLE 2
CUTTING FLUID, METHOD FOR PRODUCTION AND METHOD FOR CUTTING
EXAMPLE 1 AND COMPARATIVE EXAMPLE 1
ADDRESSES OF PLANT & MACHINERIES SUPPLIERS
MIXING KETTLES
TANKS
LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
ADDRESSES OF RAW MATERIAL SUPPLIERS
PETROLEUM SULFONATE
FATTY ACID
MINERAL TURPENTINE OIL
GLYCEROL MONOSTEARATE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
