Detailed Project Report on corrugated board and boxes plant (automatic plant) Cap:20 tpd

Detailed Project Report on corrugated board and boxes plant (automatic plant) Cap:20 tpd

             
CORRUGATED BOARD AND BOXES
(AUTOMATIC PLANT) CAP: 20TPD
[CODE NO. 1851]



    The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics-rigid and flexible, cellulosic films, textiles including jute, woven plastics and wood. Among the packaging materials, paper and paper based products continue to occupy a predominent place. Paper based materials used for packaging include bleached and unbleached kraft, corrugated and solid fiber boards and a large variety of converted items like wax coated, plastic coated, bitumen coated etc. Corrugated and solid fibre board boxes have replaced the conventional wooden boxes as transport containers because of their light weight and satisfactory strength. There are, however, several areas in which this sector is laggin behind the developed countries; they include mainly production of parchment paper for use in packaging of biscuits etc. Sack Kraft paper and high strength Kraft for producing corrugated fibre board of good strength characteristics.

COST ESTIMATION

Plant Capacity                                  20.00 Ton/day
Land & Building (5000 Sq.Mtr)      Rs 5.98 Cr  
Plant & Machinery                            Rs 3.50 Cr      
W.C. for 1 Month                               Rs.4.64 Cr
Total Capital Investment                  Rs 14.35 Cr          
Rate of Return                                  29%  
Break Even Point                               51%

•    INTRODUCTION    
•    CONSTRUCTION & PROPERTIES    
•    TYPES OF BOARDS    
•    PRODUCT USES & APPLICATIONS    
•    MARKET SURVEY    
•    THE INDIAN PACKAGING INDUSTRY’S GROWTH CAN BE SPURRED
    THROUGH TECHNOLOGY    
•    RAW MATERIALS    
•    TESTING    
•    RESEARCH AND DEVELOPMENT    
•    PRESENT PRODUCTION AND GROWTH PROSPECTS    
•    B.I.S. SPECIFICATION    
•    TYPES OF CORRUGATIONS    
•    PROCESS OF MANUFACTURE    
•    PROCESS FLOW DIAGRAM    
•    MACHINES REQUIRED & THEIR DESCRIPTION    
•    FLOW CHART OF MANUFACTURING PROCESS    
•    CORRUGATING ADHESIVE    
•    LOCATION    
•    PLANT LAY OUT    
•    SUPPLIERS OF PLANT AND MACHINERY FOR CORRUGATED BOXES    
   
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              

 

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