COPPER PHTHALOCYANINE CRUDE (CPC)
[EIRI/EDPR/1480] J.C. 263
INTRODUCTION
Phthalocyanine pigments are derived from the Phthalocyanine structure, a tetraaza tetrabenzoporphine. Although this basic molecule can chelate with a large varity of metals under various co-ordination conditions, today only the copper (II) complexes are of practical importance as pigments. Excellent general chemical and physical properties; combined with good economy, make them the largest fraction of organic pigments in the market today.
Copper Phthalocyanine (CPC) pigments, by virtue of their exceptionally brilliant shade, high tinctorial strength, low cost and outstanding fastness properties, have been ruling the colorant industry ever since their commercial introduction in 1935. They are about to complete 70 years of meritorious service as an unchallenged leader of various types of blue and green pigments. In this context it is appropriate to present a brief review on some aspects related to their origin, development, mechanisms of formation and other finer details pertaining to their various properties.
In the beginning of the 20th century, commercially available blue pigments consisted mainly of Ultramarine blue, Prussian blue, Indigo derivatives and some azo derivatives. Unfortunately none of these had the desired qualities demanded by the colour industry. Most of these pigments had poor chemical resistance, unsatisfactory acid and/or alkali resistance, insufficient light fastness and poor sublimation fastness. The colour chemists in those days were in need of a cheap and durable pigment that could fill the bluish region of the colour space. The discovery of copper phthalocyanine blue provided them with a satisfactory solution to their problems. Phthalocyanine pigments proved to be outstanding organic pigments because of their incredible resistance to chemical attack, good fastness to heat and light, combined with brightness and cleanliness of shade - all the qualities sought by the colour industry.
Copper Phthalocyanine (CPC) blue exists in several crystalline modifications. Commercial varieties include the reddish blue alpha form, as stabilized and nonstabilized pigments; the greenish blue beta modification; and as yet less important, the intense reddish blue epsilon modification. Bluish to yellowish shades of green pigments may be produced by introduction of chlorine or bromine atoms into the Phthalocyanine molecule.
COST ESTIMATION
Land & Building (1 Acre) Rs. 2.32 Cr
Plant & Machinery Rs. 55.00 Lacs
W.C. for 1 Month Rs. 1.37 Cr
Total Capital Investment Rs. 4.54 Cr
Rate of Return 38%
Break Even Point 45%
CONTENTS
INTRODUCTION
SERENDIPITIES
VARIOUS FORM
CHEMICAL STRUCTURE
PROPERTIES
APPLICATIONS
MARKET SURVEY
INDIAN INDUSTRY: OVERVIEW AND OUTLOOK
PIGMENTS BY END USE (% VOLUME)
GROWTH FORECAST & DRIVERS
INNOVATIVE PRODUCTS
GREEN CHEMISTRY PRACTICES
INDUSTRY TRENDS
MARKET TRENDS
REGULATORY TRENDS
TECHNOLOGICAL TRENDS
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
GENERATION OF POLLUTANTS
PRODUCTION
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
PLANT LAYOUT
TECHNICAL SPECIFICATION OF MACHINERY
PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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