CONTINUOUS SANDWICH PANEL PRODUCTION
[CODE NO.3965]
A sandwich panel consists of a core/insulating material of low density sandwiched between two layers of metal, bonded under pressure. The sandwich panel market is expected to witness a high growth rate during the forecast period, 2018 to 2023. The major end-user industries of sandwich panel market include industrial buildings, commercial buildings, cold storage facilities, warehouses, amongst others. Sandwich panels provide a quite level of thermal, sound, water insulation, and also prevents moisture condensation. Sandwich panel is more economical than the conventional methods when assessed with the concept of cost-benefit analysis. Increasing awareness about the energy efficient buildings, improvement in thermal performance of sandwich panels and implementation of stringent energy conservation regulations are expected to be the major drivers for the growth of sandwich panel market during the forecast period.
Buildings & construction is one of the major end-user industries driving the growth of sandwich panel market. With rapid industrialization in the emerging economies, the need for less time-consuming construction solutions is growing which in turn increases the demand for sandwich panels. Due to their easy installation property, sandwich panels are cost-effective and inexpensive when compared to other wall assemblies. The average growth in the global construction spending has been recorded at 8.1% in the last five years. The non-residential construction spending has increased to 4.1% in 2016, and this trend is expected to continue in the coming years. Increasing adoption of the sandwich panels for residential, commercial, and infrastructure development is expected to boost the market in the coming years.
COST ESTIMATION
Plant Capacity : 5000 Sq.Mtr/day
Land & Building (6000 Sq.MT) : US$. 8.50 Lacs
Plant & Machinery : US$.56.07 Cr
Working Capital for 2 Month : US$ 15.26 Lacs
Total Capital Investment : US$. 66.31 Cr
Rate of Return : 42%
Break Even Point : 42%
INTRODUCTION
SANDWICH PANEL
PPGI
FIG. 1 ROOF PANEL
FIG. 2 WALL PANEL
SIZE OF PANELS
PROFILES OF THE PANELS
(A) COLDWELL WALL PANELS
COLDWELL-1
COLDWELL -2
(B) STRUPAN ROOF PANEL
(C) ISOCLAD
POLYSTYRENE SANDWICH PANELS
MINERAL WOOL SANDWICH PANELS
PU SANDWICH PANEL
PU SANDWICH PANEL FEATURES:
POLYURETHANE-SANDWICHED PANEL
PUF PANEL FORMULATION
TECHNICAL SPECIFICATION OF PUF PANEL
TECHNICAL SPECIFICATION
PROPERTIES OF PUF
ADVANTAGE OF PUF PANEL
DISADVANTAGES
USES AND APPLICATION
PUF PANEL APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS BY CONTINIOUS PRODUCTION METHODS
RAW MATERIALS
CONTINUOUS PANEL PRODUCTION LINE
PROCESS
TESTING
TESTING: FOR QUALITY CONTROL:
DIMENSIONAL TOLERANCE FOR SANDWICH PANELS
TRANSVERSE BOW – CUPPING OF THE PANELS
FOLLOWING TEST ARE CONDUCTED ON THE FINISHED PUF PANELS
PLANT AND MACHINERY
1. UNCOILERS
2. LOADING COIL CARS
3. ROLL FORMING UNIT
4. PRE-HEATING OVEN
PRE-HEATING OVEN
5. METERING MACHINE
6. REACTIVE MIXTURE DISTRIBUTION
7. FLEXIBLE FACE UNCOILERS
8. DOUBLE CONVEYOR BELT
10. PANELS CUTTING UNIT
11. PANELS UNLOADING AND STACKING LINE
MARKET POSTION
COMPETITIVE INDUSTRY
INDUSTRY SCENARIO AND SCOPE
ALUMINUM COMPOSITE PANEL MARKET ANALYSIS
U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT,
2014 - 2025 (USD MILLION)
PRODUCT INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
GLOBAL SANDWICH PANELS MARKET INFORMATION
MAJOR MARKET DRIVERS
PLANT LAYOUT
SUPPLIERS OF CONTINIOUS SANDWICH PANEL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PPGI SHEET
SUPPLIERS OF PUR/PIR MATERIAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF CONTINIOUS SANDWICH PANNEL PRODUCTION LINE
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
