CONDENSER CLEANOUT SPONGE RUBBER BALLS
[CODE NO.3483]
The sponge rubber balls are necessary to maintain the inner side of condenser and heat exchanger tubes clean in power plants and process industries. Any kind of deposition inside the tube reduces the heat-exchange coefficient drastically. The sponge rubber balls can clean all the deposits on the inner side of the tube, and ensure that the equipment runs efficiently. Our Sponge Balls are sold to Power Plants, Various types of industries and for HVAC condenser tube cleaning applications.
Automatic cleaning of heat exchangers and condensers tubes by means of sponge balls is well known since the early fifties, with expanding application from steam power plants to process industry to industrial cooling and air conditioning systems. Main benefits bottom-lined in cost savings are generally considered as: elimination of maintenance down-time and need for chemical and more efficient operation of process and plant.
The sponge rubber balls are necessary to maintain the inner side of condenser and heat exchanger tubes clean in power plants and process industries. Any kind of deposition inside the tube reduces the heat-exchange coefficient drastically. The sponge rubber balls can clean all the deposits on the inner side of the tube, and ensure that the equipment runs efficiently.
The cleaning balls are the active part of the tube cleaning system.
The choice of the ball type depends on the exchanger design and operating conditions. In particular water quality and flow, tubes material and sizes.
Benefits
Continuous injection of sponge balls through the exchanger tubes will prevent any build-up of scaling and/or biofouling. A clean tube means maintaining a high heat exchange rate and a power plant’s high electrical output. Technos cleaning balls are also highly efficient when used in other manufacturers’ equipment.
COST ESTIMATION
Plant Capacity : 48000.00 Nos/day
land & Building (4000 Sq.Mtr) : Rs. 4.07 Cr
Plant & Machinery : Rs. 51.00 Lacs
Working Capital for 2 Months : Rs. 1.18 Cr
Total Capital Investment : Rs. 6.05 Cr
Rate of Return : 25%
Break Even Point : 64%
INTRODUCTION
BENEFITS
PROPERTIES
BALL LIFETIME
BALL NOMENCLATURE (EXAMPLE)
BALL TYPE (SPONGE RUBBER BALL)
HARDNESS DEGREE (ELASTICITY)
RUBBER RECIPE (COLOUR)
BALL Ø FIELD OF TOLERANCE (IN MM)
USES AND APPLICATION
USES
APPLICATION OF SPONGE RUBBER BALL
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
CURING PROCESS OF SPONGY RUBBER
MOLDING AND VULANISATION PROCESS
PLANT AND MACHINERY
MIXING - EQUIPMENTS
THERE ARE THREE CATEGORIES OF MIXERS:
MIXING MILL
INTERNAL MIXERS
CROSS SECTION INTERNAL MIXER:
CONTINUOUS MIXERS
EQUIPMENTS FOR MOLDING
(1) PRESSES
(2) MOULDS
EXPORT DATA OF RUBBER SPONGE BALL
EXPORT DATA OF SPONGE BALL
IMPORT DATA OF CLEAN BALL
IMPORT DATA OF SPONGE BALL
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF SPONGY RUBBER BALL
SUPPLIERS OF RAW MATERIALS
NBR RUBBER
SUPPLIERS OF SULPHER
SUPPLIERS OF STEARIC ACID
SUPPLIERS OF SODIUM CARBONATE
SUPPLIERS OF COMPLETE RUBBER PROCESSING PLANT
(MACHINERY SUPPLIERS)
SUPPLIERS OF RUBBER CURING OVEN
BOILERS
SUPPLIERS OF PRECISION MEASURING TOOLS
RUBBER TESING EQUIPMENTS
SUPPLIERS OF MOLDS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSURE
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENT
SUPPLIERS OF FIRE FIGHTING EQUIPMENT
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET