Detailed Project Report on citric acid from molasses

Detailed Project Report on citric acid from molasses

 CITRIC ACID FROM MOLASSES
CODE NO. 5125


Citric  acid  was  first  isolated  from  lemon  juice   and crystallised  as  a  solid by Scheele in 1784.   It  is  found  as natural constituent of citrus fruits, pine apples, peaches,  figs and  other  fruits and tissues.  The citric acid  extracted  from these products is known as a"natural citric acid" in contrast  to "fermentation citric acid" lemons, limes and pine apples are  the principle  sources  of  natural citric acid,  which  is  produced chiefly  in  Italy, especially Sicily, and  also  in  California, Hawai and the West Indies.

It has made the United States self sufficient in respect to the citric acid supply and greatly changes the commerce of the world in citric acid and calcium citrate.

Recent developments in the citric acid fermentation include the change from the older established shallow   pan method to a deep tank submerged method.  

A  group  headed  by S.M. Martin of  the  National  Research laboratory   of  Canada  has  been  especially  active   in   the development  of  the  submerged production of  citric  acid  from ferrocyanide-treated beet molasses by Aspergillus Niger.

In  Russia, Imshenetskiietal through the use of  ultraviolet radiation, obtained an A. Niger mutant that produced 16-22%  more citric  acid  than  parent strain, which is  used  in  Commercial production  of this product.   The mutant strain produced  25-30% less  mycellium  than  the parents yet it  consumed  26-51%  more sucrose per gram of dry mycellium.  The yield of citric acid from the sugar consumed varied form 57-74%.

COST ESTIMATION

Plant capacity                                   10.00 TONS/day
Land & Building (2.50 Acres)        Rs. 3.82  Cr
Plant & Machinery                            Rs. 6.9   Cr
W.C. for 1 Month                               Rs. 1.70  Cr
Total Capital Investment                Rs. 12.70 Cr
Rate of Return                                 29%
Break Even Point                            60%

1.   INTRODUCTION                                                     
2.   MANUFACTURING PROCESS OF CITRIC ACID              
3.   PROCESS FLOW DIAGRAM FOR
     MANUFACTURE OF  CITRIC ACID                      
4.   MASS BALANCE PROCESS DIAGRAM
     FOR SINGLE FERMENTOR                              
5.   PROPERTIES                                       
6.   USES AND APPLICATION                             
7.   I.S.I.  SPECIFICATIONS                           
8.   QUALITY TESTING OF CITRIC ACID                   
9.   MARKET SURVEY REPORT                             
10.  FOREIGN MANUFACTURERS                            
11.  PLANT AND MACHINERY SUPPLIERS                     
12.  SUPPLIERS OF RAW MATERIALS                       
           
 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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