CHICKEN PROCESSING UNIT SEMI AUTOMATIC CAP: 5000 CHICKEN PER HR. & POULTRY FARM 2,60,000 CHICKEN PER CYCLE
[CODE NO.3099]
The production of poultry in the United States and generally throughout the world is carried out by a highly specialized, efficient poultry industry that has been a leader in trends of scale and industrialization that have taken place in American agriculture over the past half century. The total number of chicken produced in the United State annually amounts to more than 3.6 billion. These are kept for two separate purpose the production of table eggs. The organization and methods used by the two aspects of the poultry industry are different, and generally commercial table egg production and broiler production
are carried out by separate enterprises.
Availability of feeds and their ingredients contributed significantly to increased Poultry production is our country during the two decades.
Feed represents about 75% of the total cost of egg production and per cent of the cost of broiler production. Therefore, efficiency in feeding is are of the key factors for successful poultry production. But very few poultry formers demote a comparable preparation of their managerial time to ensure that the feed supplies and food in take by the birds are satisfactory.
The broiler industry is a highly integrated industry in which most of the steps in the production process are controlled by a single firm. A hatchery, breeder flocks, feed milk, processing plant, and a number of contract growers served by technical service staff make up a typical integrated broiler company. More than 90% of the commercial broilers are raised by grovers under contact to a broiler firm.
Broiler production is concentrated in relatively few states, most of the which are located in the South. According to recent days, the ten leading states in broiler production produce about 83% of all the broilers produced the Unites States. From large integrated boiler companies produce about 18% of the broilers in the United States and the 20% largest companies produce 55% of the broilers in this country.
Poultry are kept for the production of eggs and meat. Poultry are kept in most areas of the world and provide an acceptable form of animal protein to most people throughout the world. During the last decade, many developing countries have adopted intensive poultry production in order to meet the demand for this form of animal protein. Intensively kept poultry is seen as a way of rapidly increasing animal protein supplies for rapidly increasing urban populations: poultry are able to adapt to most areas of the world, are relatively low priced, reproduce rapidly, and have a high rate of productivity. Poultry in the industrial system are housed in confinement with the aim of creating optimal conditions of temperature and lighting, and in order to manipulate day-length to maximise production.
COST ESTIMATION (FIG IN THOUSAND)
Plant Capacity : CHICKEN PROCESSING & POULTRY FARM
Land & Building (32000 Sq.MT) : Rs. 90.600 Thousand
Plant & Machinery : Rs. 36.450 Thousand
Working Capital for 1 Month : Rs. 99.915 Thousand
Total Capital Investment : Rs. 2.32 Lacs
Rate of Return : 55%
Break Even Point : 33%
INTRODUCTION
COMPOSITION OF EDIBLE PORTION OF POULTRY
GRADES OF BROILERS
PROPERTIES
B.I.S SPECIFICATIONS
USES AND APPLICATION
MARKET POTENTIAL
PRODUCTION OF CHICKEN MEAT IN INDIA
HOUSING ARRANGEMENT OF BIRD (BROILER)
SEQUENCE OF OPERATIONS IN POULTRY PROCESSING PLANT
PROCESS OF MANUFACTURING
DIFFERENT OPERATION IN POULTRY PROCESSING
BIRD SPECIES
APPEARANCE OF THE FINAL PRODUCT
TRANSPORT AND RECEPTION OF LIVE BIRDS
EVISCERATION
PACKAGING REFRIGERATION
DISPATCH CONSTRUCTION DETAILS AND DESIGN IN POULTRY PROCESSING
LIVESTOCK RECEPTION AREA
RECEPTION LOADING AREA
THE SLAUGHTERHALL
EVISCERATION AND CHILLING ROOM
PACKING ROOM
CHILLING ROOMS
FREEZING ROOMS
DISPATCH DRY STORES
OFFAL ROOM
HYDIENE MAINTENANCE IN POULTRY PROCESSING 5INSPECTION OF LIVE BIRDS BEFORE SLAUGHTER
DETAILS OF EQUIPMENTS FOR POULTRY PROCESSING
COMPLETE DESCRIPTION OF THE
PROCESSING PLANT AND PROCESS
EQUIPMENT SIZE AND LAYOUT PLAN
RAW MATERIALS SUPPLIERS
BIRD (BROILER)
SUPPLIERS OF PLANT AND MACHINERIES
ADDRESSES OF POULTRY CONSULTANT
SUPPLIERS OF POULTRY AND BROILER FARM EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF CHICK
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET