Detailed Project Report on CERAMIC FIBERS, CERAMIC FIBRE BLANKET, CERAMIC FIBRE BOARD AND CERAMIC FIBRE ROPE

Detailed Project Report on CERAMIC FIBERS, CERAMIC FIBRE BLANKET, CERAMIC FIBRE BOARD AND CERAMIC FIBRE ROPE

               
CERAMIC FIBERS, CERAMIC FIBRE BLANKET,
CERAMIC FIBRE BOARD AND CERAMIC FIBRE ROPE


[CODE NO.1861]


CERAMIC FIBRE

New materials and processing routes provide opportunities for the production of advanced high performance structures for different applications. Ceramic fibers is  one of these promising materials. Ceramic fiber is an insulation made of an alumina-silica composition, held together by an inorganic binder. It’s commonly used as a refractory material. Its lightweight, low-density properties make it ideally suited for high temperature applications requiring low thermal mass. Due to it superior heat resistant properties, ceramic fibers are used widely in industrial plants where heat resistance is required. Some of common applications are in foundries, power plants ,  furnaces & kilns .some of common products made are rolls, blankets and hardboards. There are major 2 types of ceramic fibers. 1. Vitreous Ceramic fiber 2. crystalline ceramic fibers. Most high temperature insulation materials like ceramic fibers  have to be applied in extremely large thicknesses to achieve such values. Hence it is produced in large quantities. Increasing adoption of products like  bio low persistent ceramic fibers is analyzed.



COST ESTIMATION

Plant Capacity                                    7000.00 KGS/day   
Land & Building (5 Acre)                    Rs. 6.29 Cr
Plant & Machinery                                 Rs  16.00 Cr      
W.C. for 3 Months                                 Rs. 3.79 Cr
Total Capital Investment                    Rs  26.48 Cr          
Rate of Return                                      28%  
Break Even Point                                  50%


INTRODUCTION:                                            
MARKET SURVEY                                            
DIFFERENT  METHODS USED COMMERCIALLY                        
HIGH TEMPERATURE THERMAL INSULATION MATERIAL                
FIBRE COMPOSITE CERAMIC WITH A HIGH THERMAL CONDUCTIVITY        
DESCRIPTIONS                                            
PRODUCTION OF CERAMIC FIBERS                            
DESCRIPTIONS                                            
MANUFACTURING METHOD OF CERAMIC FIBERS                    
THE DRAWINGS                                            
THE SECOND EMBODIMENT                                    
FIBER BLANKET INSULATION MODULE                            
DESCRIPTIONS                                            
FLEXIBLE INSULATION BLANKET HAVING A
CERAMIC MATRIX COMPOSITE OUTER LAYER                        
PROCESS FOR PRODUCING CERAMIC FIBER BOARD    
PROBLEMS THAT THE METHOD IS TO SOLVE                        
MEANS FOR SOLVING THE PROBLEMS                            
HIGH STRENGTH CERAMIC FIBER BOARD                        
DESCRIPTIONS                                            
CERAMIC SEALING ROPE                                    
ELECTRIC ARC FURNACE                                    
CERAMIC FIBER PRODUCTION LINE (CERAMIC FIBER MACHINERY)        
SPECIFICATIONS OF THE MACHINES USED FOR CERAMIC FIBRE        
SEWING MACHINE                                          
FABRIC ROLLING MACHINE MANUFACTURERS & EXPORTERS            


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              

 

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