CEMENT WATERPROOFING COMPOUND
(SBR LATEX CHEMICALS)
[CODE NO.3867]
Waterproofing is the formation of an impervious barrier over surfaces of foundations, roofs, walls, and other structural members. The function of the impermeable barrier is to prevent water penetrations. The building surfaces are made water-resistant and sometimes waterproof.
Waterproofing is necessary for the basement, walls, bathrooms, kitchen, balconies, decks, terrace or roofs, green roofs, water tanks, and swimming pools, etc.
One of the major uses of concrete is in the basements of buildings. Often these basements are in environments where preventing the penetration of water is of major importance. Membranes, primarily in sheets, have been extensively used in these applications. However, ever increasing details and irregularities in the surface areas to be protected, lead to increased labor costs and installation time. For these applications a “waterproof “concrete is an attractive alternative. Waterproof concrete has reduced capillary absorption properties as well as low permeability to water under pressure. One problem with the use of waterproof concrete, with conventional waterproofing admixtures or in lieu of a membrane, is cracking of the concrete. The cracking is often induced by restraining the autogenously and drying shrinkage of the concrete.
An effective and durable waterproofing system ensures increasing the shelf life of concrete, in turn providing longer durability of a structure and lowering the maintenance costs. Besides, one gets a sound foundation, the property value increases and the property remains aesthetically pleasing. Water damage can lead to metal corrosion, electric hazards, rotting of timber structures and finishes, swelling of plasterboards, growth of fungus leading to health hazards.
COST ESTIMATION
Plant Capacity 1 MT/Day
Land & Building (500 sq.mt.) US$ 2.43 Lac
Plant & Machinery US$ 54.5 Th.
Working Capital for 1 Month US$ 36.77 Th.
Total Capital Investment US$ 3.52 Cr
Rate of Return 24%
Break Even Point 59%
INTRODUCTION
WATERPROOFING SYSTEM
GENERAL FEATURES
SELECTION OF WATERPROOFING MATERIAL
TYPES OF WATERPROOFING SYSTEMS AND PRODUCTS
HDPE MEMBRANES, TPO MEMBRANES.
WATERPROOFING METHODS
WATERPROOFING METHODS
1. CEMENTITIOUS WATERPROOFING
2. LIQUID WATERPROOFING MEMBRANE
3. BITUMINOUS COATING WATERPROOFING
4. BITUMINOUS MEMBRANE WATERPROOFING
5. POLYURETHANE LIQUID MEMBRANE WATERPROOFING
CEMENTIOUS WATERPROOFING
MARKET SURVEY
SYNTHETIC LATEX POLYMERS MARKET: OVERVIEW
KEY DRIVERS OF SYNTHETIC LATEX POLYMERS MARKET
PAINTS & COATINGS APPLICATION TO ACCOUNT FOR MAJOR SHARE
ASIA PACIFIC EXPECTED TO HOLD MAJOR SHARE OF GLOBAL SYNTHETIC LATEX POLYMERS MARKET
BRANDING
INDIA MARKET SIZE, DEMAND ANALYSIS AND GROWTH RATES
CURRENT TRENDS, STANDARDS AND REQUIREMENTS
THE VARIOUS SYSTEMS AND TECHNOLOGIES IN APPLYING WATERPROOFING COATINGS:
AS AN EXAMPLE:-
DEMAND DRIVERS
MAJOR RESTRAINTS
HIGHLIGHTS/FACTS & FIGURES
SBR LATEX WATERPROOFING
EMULSION
STYRENE-BUTADIENE LATEX COMPOSITIONS
EMULSION STYRENE-BUTADIENE LATEX
DIFFERENCE BETWEEN SBR RUBBER & SBR LATEX
STYRENE-BUTADIENE RUBBER
STYRENE-BUTADIENE LATEX
METHOD FOR PREPARING STYRENE-BUTADIENE LATEX
THE ESSENTIALS OF LATEX MANUFACTURING
INGREDIENTS AND VARIABLES IN LATEX CHEMISTRY
PRODUCTION PROCESS OF STYRENE-BUTADIENE LATEX -
THE PRODUCTION PROCESS COMPRISES THE STEPS OF: -
PROCESS FLOW SHEET
EMULSION PROCESS
CHEMICAL STRUCTURE AND PROPERTIES
ADVANTAGE OF SBR LATEX WATERPROFFING
ADVANTAGES:-
FEATURES & BENEFITS
AREAS AND APPLICATION
TYPICAL MIX DESIGNS
1. PATCHING AND REPAIR MORTARS AND PLASTER FOR MASONARY
2. HEAVY DUTY FLOOR SCREEDS
GLASS TRANSITION TEMPERATURE
AMORPHOUS VS. CRYSTALLINE POLYMERS
MEASURING TG
THE IMPORTANCE OF TG
TG AND MINIMUM FILM FORMATION TEMPERATURE
MACHINERY SUPPLIERS
REACTOR
HOMOGENIZER TANK/ SURGE/FLASH TANK
BLOW DOWN TANK
STRIPPING COLUMN
RAW MATERIALS SUPPLIERS
VINYLBENZENE / STYRENE
1,3-BUTADIENE
ACRYLIC ACID
HEC
PVA
PRODUCT PHOTOGRAPH
RAW MATERIAL PHOTOGRAPHS
STYRENEMONOMER ACRYLIC ACID
MODIFIER (DICHLOROCARBENE) EMULSIFIER (HEC)
EMULSIFIER (PVA)
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
