Detailed Project Report on cationic softner (stearic acid based)

Detailed Project Report on cationic softner (stearic acid based)

                                                                       CATIONIC SOFTENER (STEARIC ACID BASED)

     Softening  agents  are  surface active agents  with  a  long hydrophobic  chain and a shorter  hydrophilic  water-solubilizing group.   The  former  determines  the  softening  character   and generally  differs  in properties from those of  detergents.  The type  of  ionic  charge  on a  softening  agent  exerts  a  great influence on its orientation on textile material.

 
     Softening of textile materials was probably carried out in prehistoric times and has continued till today. Most of the Softening agents are derived from straight chain fatty  radicals containing 12 to 18 carbon atoms.  

Softening agents may be divided into three main classes i.e.-


1.   Anionic Softeners such as oil Emulsions, sulphonated oils, soaps, sulphated fatty alcohols & tallows.

2.   Cationic   softeners  -  such  as  substituted   quarternary ammonium compounds and

3.   Non  Ionic Softeners such  as  Polyoxyethylene  derivatives, Polyethylene emulsions & silicons.

     Recently  reactive  softeners are available  in  the  market which   react   directly  with  hydroxyl  groups   of   cellulose macromolecule by means of functional groups.

                                                  Cost Estimation                

Plant Capacity                                                     = 5 Tons/Day
Land and Building Required ( 5000 Sq.Mtr) = Rs. 5.18 Cr
Plant & Machinery                                              = Rs. 80.50 Lacs
Working Capital for 3 Months                          = Rs.2.97 Cr
Total Capital Investment                                   = Rs. 9.49 Cr
Rate of Return                                                    = 45%
Break Even Point                                               = 36%


MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers

 
•            Introduction
•            Properties
•            BIS (Bureau of Indian Standard) Specifications & Requirements
•            Uses & Applications
•            Present Indian Market Position
•            Expected Future Demand
•            Export & Import Statistics Data
•            Names and Addresses of Existing Units (Present Manufactures)
•            List of Plant & Machineries
•            Miscellaneous Items and Accessories
•            Instruments, Laboratory Equipments and Accessories
•            Electrification, Electric Load and Water
•            Maintenance, Suppliers/Manufacturers of Plant and Machineries
•            Process of Manufacture with formulae if applicable
•            Flow Sheet Diagram
•            List of Raw Materials
•            Availability of Raw Materials
•            Requirement of Staff & Labour
•            Personnel Management
•            Skilled & Unskilled Labour
•            Requirement of Land Area
•            Built up Area
•            Plant Layout.
 
along with financial details as under:
 
Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be  for 5 to 10 Years
  Annexure  ::         Cost of Project and Means of Finance
  Annexure  ::         Output, Profitability and Cash Flow Chart
  Annexure  ::         Assessment of Working Capital requirements
  Annexure  ::         Sources of Finance
  Annexure  ::         Balance Sheets
  Annexure  ::         Break-Even Analysis and profitability analysis.
  Annexure  ::         Quantitative Details-Output/Sales/Stocks
  Annexure  ::         Sales Realisation        
  Annexure  ::         Raw Material Cost       
  Annexure  ::         Other Raw Material Cost             
  Annexure  ::         Packing Material Cost         
  Annexure  ::         Consumables, Store etc.,                    
  Annexure  ::         Employees Expenses            
  Annexure  ::         Fuel Expenses                 
  Annexure  ::         Power/Electricity Expenses    
  Annexure  ::         Repairs & Maintenance Exp.    
  Annexure  ::         Other Mfg. Expenses           
  Annexure  ::         Administration Expenses       
  Annexure  ::         Selling Expenses              
  Annexure  ::         Depreciation Charges - Profitability
  Annexure  ::         Depreciation Charges
  Annexure  ::         Interest and Repayment - Term Loans
  Annexure  ::         Tax on Profit
  Annexure  ::         Assumptions for Profitability workings
  Annexure  ::         Assessment of Working Capital

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