CALCINED PETROLEUM COKE
[CODE NO.3477]
THE PROMOTORS
A sober gentleman in legal profession, Mr. M P Agarwal, dreamt of dreams of industrialization in the country, and as far back as 1991, he ventured in to setting up a steel company, christened as SHYAMA CAST PRIVATE LIMITED to make steel with meager resources. He could foresee steel as the backbone of industrialization in any country. SHYAMA CAST was rechristened as SHYAM SEL AND POWER LIMITED in 2008 as the flagship company of the upcoming Group.
Over the last twenty five years or so, SHYAM SEL AND POWER LIMITED diversified into several other core sectors, such as power generation, cement production, development of logistics, and real estate, and contributed to the formation of different organizations in diverse fields; and today the various companies functioning in the Group are-
1. SHYAM SEL AND POWER LIMITED
2. SHYAM METALICS AND ENERGY LIMITED
3. SHYAM FERRO ALLOYS LIMITED
4. SHYAM CENTURY FERROUS LIMITED
5. SHYAM ENERGY LIMITED
6. STAR CEMENT LIMITED
7. SUNDARAM ALLOYS LIMITED
COST ESTIMATION
Plant Capacity : 750.00 Ton/day
land & Building (100 Acres) : Rs. 96.11 Cr
Plant & Machinery : Rs. 116.00 Cr
Working Capital for 3 Months : Rs. 153.00 Cr
Total Capital Investment : Rs. 374.74 Cr
Rate of Return : 29%
Break Even Point : 43%
THE PROMOTORS
THE PLANTS OF THESE COMPANIES ARE SPREAD ACROSS THE COUNTRY
AND THE OPERATIONS OF THESE ORGANIZATIONS ARE ALSO
FASCINATINGLY DIVERSE
PRESENT OPERATION LEVEL OF THE GROUP
TURNOVER OF THE GROUP
EMPLOMENT GENERATION
PROJECTS UNDERWAY
QUALITY
LOGISTICS
SHYAM METALICS AND ENERGY LIMITED
THE MANAGEMENT TEAM
INTRODUCTION THE CPC PROJECT
COKE
PETROLIUM COKE
CALCINED PETROLEUM COKE
PROPERTIES (AS PER IS 85021994)
(FOR OTHER PROPERTIES REFER IS 85021994)
USES/APPLICATIONS
USES
APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS
MAIN STEPS ARE GIVEN BELOW
COKE CALCINING TECHNOLOGY
(A) ROTARY KILN TECHNOLOGY
BASIC CALCINING PROCESS
HOW IT WORKS
ROTARY KILN
COOLING
AFTERBURNER
FLEXIBILITY IN OPERATIONS
TECHNOLOGICAL DEVICES AND EQUIPMENT
(B) ROTARY HEARTH CALCINER
(C) VERTICAL SHAFT TECHNOLOGY
VERTICAL SHAFT KILN
KILN FIRING AND HEATING PROCESS
(D) EMISSION CONTROL TECHNOLOGY
(1) WET SCRUBBING SYSTEMS
(2) SEMIDRY SCRUBBING SYSTEMS
(3) DRY SCRUBBING SYSTEMS
BAGHOUSE OPERATION
(E) STORAGE TECHNOLOGY
LOADING
UNLOADING
DUST AND FIRE PREVENTION
FIRE EXTINGUISHING
COKE BLENDING
MARKET SURVEY
ADVANTAGES OF USING PETCOKE
CHALLENGES IN USING PET COKE
RECENT PROBLEMS
INDUSTRY TRENDS
PETCOKE MARKET, BY GRADE
PETCOKE MARKET, BY PHYSICAL FORM
PETCOKE MARKET, BY APPLICATION
PETCOKE MARKET, BY REGION
COMPETITIVE PETCOKE MARKET SHARE
PETCOKE INDUSTRY BACKGROUND
WHAT INFORMATION DOES THIS REPORT CONTAIN?
RAIN INDUSTRIES LTD MANAGEMENT DISCUSSIONS.
CAUTIONARY STATEMENT
OVERVIEW
I. INDUSTRY STRUCTURE
1. CARBON PRODUCTS
1.1. CALCINED PETROLEUM COKE ("CPC") AND GREEN PETROLEUM
COKE ("GPC")
1.2. COAL TAR PITCH ("CTP") AND OTHER CARBON PRODUCTS
THREATS & CHALLENGES
1.3. COGENERATED ENERGY
2. CHEMICALS
2.1. RESINS & MODIFIERS
2.2. SUPERPLASTICIZERS
2.3. AROMATIC CHEMICALS
THREATS & CHALLENGES
3. CEMENT
CURRENT POSITION
NEAR FUTURE
THREATS & CHALLENGES
2. DISCUSSION ON FINANCIAL PERFORMANCE
3. OVERALL BUSINESS AND GROWTH STRATEGIES
4. INTERNAL CONTROL SYSTEMS AND THEIR ADEQUACY
5. HUMAN RESOURCE DEVELOPMENT AND INDUSTRIAL RELATIONS
6. STATUTORY COMPLIANCE
CALCINED PETROLEUM COKE MARKET OVERVIEW
GROWING IN TANDEM WITH ALUMINIUM INDUSTRY
FIGURE 1 FOR EVERY TON OF ALUMINIUM, SMELTING PROCESS
CONSUMES 0.4 TONS OF CPC
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF CALCINED COKE
SUPPLIERS OF RAW MATERIALS
GREEN PET COKE
SUPPLIERS OF HDPE BAGS
SUPPLIERS OF PLANT AND MACHINERIES
CHINA SUPPLIERS OF ROTARY KILN
ROTARY KILNS
SUPPLIERS OF STEAM POWER PLANTS
CRUSHING PLANT
SUPPLIERS OF BALL MILL
EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
PLANT LAYOUT
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
