Detailed Project Report on cable tray manufacturing

Detailed Project Report on cable tray manufacturing

CABLE TRAY MANUFACTURING
(G.I. LADDER AND PERFORATED TRAYS)


[CODE NO. 2037]  

A cable tray system is used to support insulated electric cables used for power distribution and communication. Cable trays are used as an alternative to open wiring or electrical conduit systems, and are commonly used for cable management in commercial and industrial construction. They are especially useful in situations where changes to a wiring system are anticipated, since new cables can be installed by laying them in the tray, instead of pulling them through a pipe.


Cable Tray Materials:

    Most cable tray systems are fabricated from a corrosion-resistant metal (low-carbon steel, stainless steel or an aluminium alloy) or from a metal with a corrosion-resistant finish (zinc or epoxy).

    The choice of material for any particular installation depends on the installation environment (corrosion and electrical considerations) and cost.

COST ESTIMATION

Plant Capacity                                                500.00 Mtr./day
Land & Building (3000 Sq.Mtr)                    Rs. 3.02  Cr
Plant & Machinery                                          Rs.  98.90 Lacs
W.C. for 2 Months                                           Rs.  73..41 Lacs
Total Capital Investment                               Rs.  4.97  Cr
Rate of Return                                                30%
Break Even Point                                            59%


INTRODUCTION    
CABLE TRAY MATERIALS:    
FINISHING OF CABLE TRAY    
TYPES OF CABLE TRAY    
ADVANTAGES    
CABLE TRAY SAFETY FEATURES    
CABLE TRAY DEPENDABILITY    
CABLE TRAY SPACE SAVINGS    
CABLE TRAY WIRING SYSTEM COST SAVINGS    
DESIGN COST SAVINGS    
MATERIAL COST SAVINGS    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO AUSTRALIA    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO NIGERIA    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS
TO UNITED ARAB EMIRATES    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO OMAN    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO QATAR    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO VIETNAM    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO IRAN    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO SINGAPORE    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO TANZANIA    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO GHANA    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO CONGO    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO KENYA    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS TO DJIBOUTI    
DETAILED EXPORT DATA OF LADDER TYPE CABLE TRAYS
TO COTE DIVOIRE    
ANALYSIS OF EXPORTS OF LADDER TYPE CABLE TRAYS    
ANALYSIS OF IMPORTS OF LADDER TYPE CABLE TRAYS    
PRESENT MANUFACTURERS OF CABLE TRAY    
MANUFACTURING PROCESS    
HOT DIP GALVANISING    
FINISHING REQUIRED    
QUALITY CONTROL    
PROCESS FLOW CHART    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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