Detailed Project Report on bio gas production & bottling plant (1500 cubic meter per day)

Detailed Project Report on bio gas production & bottling plant (1500 cubic meter per day)


BIO GAS PRODUCTION & BOTTLING PLANT
(1500 CUBIC PETER PER DAY)
[CODE NO.1650]


     Energy is becoming a scarce and costly input in the world. Oil  which  accounts  for  a  sizeable  portion  of  our   energy consumption,  has  been making a very heavy tax  on  our  foreign exchange resources. Other than coal, we must also find alternate resources of energy centered around solar, wind, tidal  and  bio-gas. An effective bio-gas programme leads to efficient use of cow dung for gas recovery and partial supplement to plant nutrient requirement.  Bio-gas  programme leads to  improvement  in  rural living including rural sanitation.

     Conventional   bio-gas digesters set up in India   were predominantly of the Khadi Village Industries Commission Model. Recently  Janta Bio-gas plant designed by Planning  Research  and Action Division (PRAD) of State Planning Institute, Lucknow based on  bio  gas  technology  has proved  to  be  comparatively  more economical. Several Janta Biogas plants have been constructed  in Uttar Pradesh and a few in Haryana.



COST ESTIMATION

Plant Capacity                                       1500.00 CUBIC METER PER DAY/day       
 Land & Building (2000 Sq.Mtr)                  Rs 1.40 Cr
Plant & Machinery                                  Rs 1.00 Cr        
W.C. for 3 Months                                   Rs. 40.00 Lacs       
Total Capital Investment                          Rs 4.86  Cr            
Rate of Return                                           26%  
Break Even Point                                       50%


MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers

 
•            Introduction
•            Properties
•            BIS (Bureau of Indian Standard) Specifications & Requirements
•            Uses & Applications
•            Present Indian Market Position
•            Expected Future Demand
•            Export & Import Statistics Data
•            Names and Addresses of Existing Units (Present Manufactures)
•            List of Plant & Machineries
•            Miscellaneous Items and Accessories
•            Instruments, Laboratory Equipments and Accessories
•            Electrification, Electric Load and Water
•            Maintenance, Suppliers/Manufacturers of Plant and Machineries
•            Process of Manufacture with formulae if applicable
•            Flow Sheet Diagram
•            List of Raw Materials
•            Availability of Raw Materials
•            Requirement of Staff & Labour
•            Personnel Management
•            Skilled & Unskilled Labour
•            Requirement of Land Area
•            Built up Area
•            Plant Layout.
 
along with financial details as under:
 
Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be  for 5 to 10 Years
  Annexure  ::         Cost of Project and Means of Finance
  Annexure  ::         Output, Profitability and Cash Flow Chart
  Annexure  ::         Assessment of Working Capital requirements
  Annexure  ::         Sources of Finance
  Annexure  ::         Balance Sheets
  Annexure  ::         Break-Even Analysis and profitability analysis.
  Annexure  ::         Quantitative Details-Output/Sales/Stocks
  Annexure  ::         Sales Realisation        
  Annexure  ::         Raw Material Cost       
  Annexure  ::         Other Raw Material Cost             
  Annexure  ::         Packing Material Cost         
  Annexure  ::         Consumables, Store etc.,                    
  Annexure  ::         Employees Expenses            
  Annexure  ::         Fuel Expenses                 
  Annexure  ::         Power/Electricity Expenses    
  Annexure  ::         Repairs & Maintenance Exp.    
  Annexure  ::         Other Mfg. Expenses           
  Annexure  ::         Administration Expenses       
  Annexure  ::         Selling Expenses              
  Annexure  ::         Depreciation Charges - Profitability
  Annexure  ::         Depreciation Charges
  Annexure  ::         Interest and Repayment - Term Loans
  Annexure  ::         Tax on Profit
  Annexure  ::         Assumptions for Profitability workings
  Annexure  ::         Assessment of Working Capital

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