M.S. BILLETS
[EIRI/EDPR/1433] J.C. 212
INTRODUCTION
The Project profile envisages to set up Con-cast plant for manufacturing of M.S Billet which is the main raw material of Iron & Steel finished products, e.g. T.M.T Bars, angles, channels and sections etc. used in construction activities. Con-cast plant can be simply defined as a mill that carries con-cast process in which the molten steel is poured into laddle mould to perform the gradual solidification of metal into desired forms and shapes. Swiftly, the molten metal is solidified and is drawn down the caster. This gradually gets transformed into a solid steel billet, bloom or slab.
The Induction furnace based on mini steel plant is a versatile installations where provisions are available for producing a range of steel products by Alloying and casting into various shape. The products of steel plants are in the form of Ingots, Billets, Sheets etc. These Induction furnace based steel casting units are suitable for small scale industries and medium scale industries and yet have the capability to complete in the internal as well as international market at all counts. In mini steel plant operating under Indian conditions small Billets are Cast for rolling into structural sections, Mild steel billets are manufacturing by different types of furnaces such as Blast Furnace, Electric Arc furnace, Induction Furnace, Basic oxygen furnace etc.
Billets are the basic products of steel from which different types of steel products are made such as sheets, Angles, Channels, Rods, etc. Mild steel Billets are the basic raw material for manufacturing various types of re-rolled products.
COST ESTIMATION
Plant Capacity 64 MT/Day
Land & Building (5000 sq.mt.) Rs. 3.57 Cr
Plant & Machinery Rs. 8.04 Cr
Working Capital for 2 Months Rs. 11.15 Cr
Total Capital Investment Rs. 24.00 Cr
Rate of Return 60%
Break Even Point 40%
CONTENTS
INTRODUCTION
THE AVAILABLE SIZES OF THE STEEL BILLETS ARE:-
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET POSITION
SOLUTIONS FOR PLANT OPTIMIZATION
FLEXIBLE MARKET PERFORMANCE
INDIAN STEEL INDUSTRY
STEEL MARKET IN INDIA:
COMPANIES SET FOR EXPANSION
CURRENT ECONOMIC SITUATION
OUTLOOK
PRIMARY STEEL PRODUCTION
DETAILED EXPORT DATA OF MS BILLETS
DETAILED IMPORT DATA OF MS INGOTS BILLET
MANUFACTURERS/SUPPLIERS OF M.S. BILLETS
MANUFACTURING PROCESS
BILLET MAKING PROCESS
STEEL MELTING SHOP
PROCESS FLOW
• INDUCTION FURNACE:
• WATER COOLED INDUCTION COIL:
• WATER-COOLED MAGNETIC YOKES:
• WATER COOLED CABLES:
• TILTING CYLINDERS:
• LINING FORMERS:
• OIL HYDRAULIC SYSTEM:
THIS WILL CONSIST OF FACTORY BUILT ASSEMBLY, COMPRISING OF:
GAUGE AND GAUGE SELECTOR
BILLET CASTING
MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY
SCRAP YARD
INDUCTION FURNACE
CONTINUOUS CASTING MACHINE
THE SIZES AVAILABLE IN ELECTROTHERM ARE:
BILLET YARD
ELECTROTHERM INDUCTION FURNACE MAY BE AVAILABLE AT:
SPECIFICATION OF INDUCTION FURNACE
OPERATION OF INDUCTION FURNACE
PROCESS FLOW CHART
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
M.S. SCRAPS
PIG IRON
SPONGE IRON
PICKLING CHEMICALS
METALLURGICAL COKE
FOUNDRY FLUXES
SUPPLIERS OF PLANT AND MACHINERY
INDUCTION FURNACE
CONTINUOUS CASTING MACHINES
EOT CRANES
MATERIAL HANDLING EQUIPMENTS
MATERIAL TESTING EQUIPMENT
MEASURING INSTRUMENTS & EQUIPMENT
WORKSHOP MACHINE
WORKSHOP MACHINE
EFFLUENT TREATMENT PLANT
COOLING TOWERS
DG SETS
ELECTRICAL POWER TRANSFORMER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)