BEEDI (BIDI) MAKING BY MACHINE
[EIRI/EDPR/1346] J.C. 109
INTRODUCTION
Commercial tobacco is obtained by processing the leaves of plant genus NICOTIANNA. The processed leaves when smoked, hewed or in halted exert a mild narcotic effect on the human system, which is addictive. Tobacco products fall under three categories :- smoking, chewing and inhaling. Cigarettes, bidis, cigars, pipe and hookah tobacco are the products which are smoked. There are various types of preparations which are chewed. Shuff is the product which is inhaled.
The varieties of tobacco which are called desi-type have tall plants with broad long leaves and usually plants with pink flower. Rustlca variety known as vilayati and calcutta have short plants with round puckered leaves and yellow flowers. Specific varieties in talcum species have been developed for cigarette, cigar, bidi, hookah, chewing and shuff tobacco. The varieties developed in rustical species are used only for hookah chewing and shuff. They are not suitable for use in cigarettes, bidis or cigars.
Tobacco production in India averages at 600 million which may be valued at about Rs. 800- 850 million. Tobacco is the foremost earner of excise revenue and brings to the exchequer over Rs. 800 million by way of exports only about one sixth of country's production is being exported.
Bidi is a typical Indian product which is made by wrapping ground tobacco mixture in a special variety of leaf and rolling into small lengths. Cheapest indigenous smoking tobacco is used in the manufacture of bidis.
Beedies are legacy of Indian Culture and a special smoking gift of India; it is not just another name for cigarettes, cigars or cigarillos. The existence of Bidi is known to be for earlier than a century, it’s believed that bidis came in to existence much before cigarettes. Bidis are hand rolled by wrapping, traditional sun cured tobaccos, in a natural forest leaf commonly called 'tendu leaf' botanical name is 'Diaspyros Melanoxylon' which is natural and free from nicotine. Bidi gives the most natural smoke of choice Indian tobaccos specially grown and processed without any additives and chemicals. Bidi was invented for a highly satisfying natural smoking pleasure.
COST ESTIMATION
Plant Capacity MT/Day
Land & Building ( sq.mt.) Rs. Cr
Plant & Machinery Rs. Cr
Working Capital for 2 Months Rs. Cr
Total Capital Investment Rs. Cr
Rate of Return %
Break Even Point %
CONTENTS
INTRODUCTION
HISTORY OF BIDIS
BIDI VERSUS CIGARETTES
TENDU LEAVES
TOBACCO
BIS SPECIFICATION
BIDIS:-
TOBACCO CULTIVATION, HARVESTING AND CURING
CULTIVATION
HARVESTING
CURING
MARKET SURVEY
PRESENT MANUFACTURERS OF BIDI
PRESENT OF BIDI MARKET
EXCISE DUTY ON BIDIS
CERTIFIED ORGANIC TOBACCO
BENEFITS OF ORGANIC TOBACCO FARMING
ADVANTAGE OF BIDI
MANUFACTURING PROCESS OF BIDI
SOFT PACK
HARD BIDIS:
PLASTIC PACKS:
PRETREATMENT OF TENDU LEAVES
FORMULATION OF BLENDED TOBACCO
PROCESS FLOW DIAGRAM
TRADITIONAL METHOD OF HAND MADE BIDI
SUPPLIERS OF RAW MATERIALS
TENDU LEAVES
TOBACCO
LIME
CATECHU
SUPPLIERS OF PLANT AND MACHINERY
MIXER/BLENDER
FURNACE/OVENS
THRESHING MACHINE
SIEVING MACHINE
ROLLING MACHINE FOR BIDI
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
