BARLEY MALT
[EIRI/EDPR/1607] (J.C. 408)
INTRODUCTION
Malt is germinated cereal grains that have been dried in a process known as "malting". The grains are made to germinate by soaking in water, and are then halted from germinating further by drying with hot air. Malting grains develops the enzymes required to modify the grain's starches into sugars, including the monosaccharide glucose, the disaccharide maltose, the trisaccharide maltotriose, and higher sugars called maltodextrines. It also develops other enzymes, such as proteases, which break down the proteins in the grain into forms that can be used by yeast. Malt also contains small amounts of other sugars, such as sucrose and fructose, which are not products of starch modification but were already in the grain.
Malted grain is used to make beer, whisky, malted shakes, malt vinegar, confections such as Maltesers and Whoppers, flavored drinks such as Horlicks, Ovaltine and Milo, and some baked goods, such as malt loaf, bagels and rich tea biscuits. Malted grain that has been ground into a coarse meal is known as "sweet meal".[5][6] Various cereals are malted, though barley is the most common. A high-protein form of malted barley is often a label-listed ingredient in blended flours typically used in the manufacture of yeast breads and other baked goods.
The term "malt" refers to several products of the process: the grains to which this process has been applied, for example malted barley; the sugar, heavy in maltose, derived from such grains, such as the baker's malt used in various cereals; or a product based on malted milk, similar to a malted milkshake (i.e., "malts").
COST ESTIMATION
Plant Capacity 50 MT/Day
Land & Building (10,000 sq.mt.) Rs. 5.77 Cr
Plant & Machinery Rs. 10.00 Cr
Working Capital for 1 Month Rs. 2.70 Cr
Total Capital Investment Rs. 19.33 Cr
Rate of Return 23%
Break Even Point 60%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
USES OF MALT AND MALT PRODUCTS (IN ORDER OF USE)
PROPERTIES OF MALT AND PROCESS CONTROL
MALT AND MALT EXTRACT
MALTS
MALT EXTRACT
B.I.S. SPECIFICATIONS
SPECIFICATIONS FOR MALT
SPECIFICATION FOR BARLEY MALT
DETERMINATION OF YIELD
MARKET POSITION
MALT INDUSTRY SLOWS DOWN BARLEY PROCUREMENT
MALT FROM BARLEY AND OTHER CEREALS
MANUFACTURERS/SUPPLIERS
MANUFACTURING PROCESS
DEMAND FOR MALT IN COUNTRY
MARKET SCENARIO OF BARLEY IN INDIA
SUITABILITY OF BARLEY FOR BREWING
COMPLETE SUPPLIER OF PLANT AND MACHINERIES
SOURCES OF TECHNOLOGY
PROCESS OF MANUFACTURE
STORAGE, BLENDING AND SHIPPING
HANDLING OF FINISHED MALT
DETAILS OF MALTING PROCESS FROM BARLEY
PROCESS DIAGRAM FOR MALT FROM BARLEY
DETAILED PROCESS FLOW DIAGRAM FOR MANUFACTURING OF MALT FROM BARLEY
PROCESS IN DETAILS OF MALT AND MALT EXTRACT
PROCESS OF PRODUCTION OF MALT
DETAILS OF LAB EQUIPMENTS AND EVAPORATOR
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)