BAMBOO FLOORING PLANT
[CODE NO.3500]
Bamboo floors are also very popular because they give a beautiful look to any space and can be adapted to any style. Bamboo can be finished in many colours or be left completely natural, according to the buyer's taste. The options are almost endless.
Bamboo is gaining importance as a replacement for wood in flooring and roofing panels and other housing components (such as windows, doors and partition panels), in furniture and in packing cases. Some of these products are made of bamboo mat board, some have a core of bamboo mats with thin veneer facings and others are made of laminated bamboo slabs/strips of different sizes and shapes (bamboo parquet and floorboards). In some products, wood veneer or shavings are used to give a wood-like appearance to the surface.
At present, China has developed the largest number of bamboo based panel products and produces annually approximately 250,000 cubic metres in about 250 manufacturing units. The most popular panel product is bamboo mat plywood (about 100,000 cubic metres) followed by bamboo curtain board, bamboo strip board, bamboo lath board, bamboo based particle board, bamboo flooring panels and bamboo moulded products.
Bamboo flooring and bamboo board are the newest and most revolutionary products in woodworking industry. Bamboo sticks are made from the bamboo pole, then hydraulically laminated under high heat and pressure; the resulting boards are then sanded, moulded and finished similar to wood flooring finished product is protected against fungus and insects.
Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.
Bamboo board has the additional advantage of being made from an abundant, renewable natural resderce bamboo. Unlike trees, which take decades to replace, bamboo groves fully rejuvenate within several years.
The specialized machinery used for making bamboo flooring, paneling and boards from the raw bamboo to the finished product, includes bamboo cutting, splitting, drying, sizing, gluing, pressing, planning moulding, sandingand UV curing.
Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.
COST ESTIMATION
Plant Capacity : 15000.00 SQ.FT/day
land & Building (3000 Sq.Mtr) : Rs. 4.46 Cr
Plant & Machinery : Rs. 2.00 Cr
Working Capital for 2 Months : Rs. 3.91 Cr
Total Capital Investment : Rs. 10.58 Cr
Rate of Return : 35%
Break Even Point : 45%
INTRODUCTION
PROPERTIES & CHARACTERISTICS OF BAMBOO FLOORING
DETAILS OF BAMBOO FLOORING
IT IS ALSO COMMONLY FOUND IN STILTED HOMES.
STRAND WOVEN BAMBOO FLOORING
THE FIBERS ARE PRESSED TOGETHER INTO BLOCKS USING HEAT
AND PRESSURE.
SOLID BAMBOO FLOORING
ENGINEERED BAMBOO FLOORING
STRAND WOVEN BAMBOO
USES OF BAMBOO FLOORING
CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
SIZES OF BAMBOO FLOORING/BAMBOO PANELING
DEVELOPMENT OF BAMBOO COMPOSITE AND MAT BOARD IN INDIA
A. BAMBOO MAT BASED PRODUCTS
B. BAMBOO STRIP BASED PRODUCTS
C. BAMBOO IN ROUND/SPLIT/COMPOSITE FORM
ADHESIVES
RESIN APPLICATION
BAMBOO AND BAMBOO PLYWOOD
B.I.S. SPECIFICATION
METHODS OF TESTS FOR ROUND BOMBOOS
MOISTURE CONTENT AND SPECIFIC GRAVITY:-
APPARATUS:-
PROCEDURE:-
SPECIFIC GRAVITY:-
SHRINKAGE:-
PROCEDURE:-
STATIC BENDING TEST:-
PROCEDURE:-
MEASUREMENT OF LOAD AND DEFLECTION:-
RECORDING OF DATA AND COMPUTATIONS:-
MARKET SURVEY
MANUFACTURING PROCESS OF BAMBOO FLOORING
MANUFACTURERS/SUPPLIERS/EXPORTERS OF BAMBOO FLOORING
SEQUENCES IN BAMBOO FLOORING MANUFACTURE
PROCESS IN DETAILS
CUTTING OF BAMBOO
REMOVAL OF OUTER
BAMBOO SPLITTING & SIZING:-
REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN:-
PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED:-
DRYER TREATMENT:-
STICK SIZING:-
BAMBOO STRIP GLUING:-
ADHESIVE PREPARATION:-
GLUE/ADHESIVE MIXING:-
SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS:-
PLANNING OF BAMBOO FLOOR:-
DOUBLE END CUTTING AND SHAPING:-
SANDING:-
COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER:-
FEATURES OF ROLLER TYPE COATING MACHINE:-
UV CURING:-
PLANNING OF BAMBOO SURFACE BY SANDER 2':-
STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2':-
COATING OF BAMBOO SURFACE WITH UV PRIMER:-
UV CURING & FINISHING:-
GRADING AND INSPECTION:-
PROCESS FLOW DIAGRAM OF BAMBOO FLOORING
SPECIFICATIONS OF PLANT & MACHINERY
BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
OUTSIDE BAMBOO KNOT REMOVING MACHINE
BAMBOO SPLITTING & SIZING MACHINE
BAMBOO STRIP 2-SIDES REMOVING MACHINE
4 - SIDES PLANING MACHINE
DRYER
4-SIDES PLANING & MOULDING MACHINE
STICK SIZING MACHINE 8'
(CYM - 006F)
GLUING MACHINE
BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
BAMBOO BOARD 2-SIDES PLANING MACHINE
2-SIDES GROOVING MACHINE
DOUBLE END CUTTING & SHAPING MACHINE
SANDER 2'
ROLLER TYPE COATING MACHINE 2'
UV CURING MACHINE
SANDER 2'
PROCESSING DETAILS OF BAMBOOS
BAMBOO CROSS-CUTTING MACHINE
BAMBOO SPLITTING MACHINE WITH KNIVES
BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
BAMBOO FOUR-SIDE PLANING MACHINE
BAMBOO ONE-SIDE PLANING MACHINE
BAMBOO SLAB MAKING MACHINE
BAMBOO TREATMENT
MANUFACTURE OF BAMBOO FLOORING
STRAND WOVEN BAMBOO PRODUCTION
ENVIRONMENTAL IMPACT & MAINTENANCE OF BAMBOO FLOORING
MANUFACTURE OF RESIN
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
TREATMENT TANK
THERMIC FLUID BOILER
MATERIAL HANDLING EQUIPMENTS
D.G. SET
PIPE FITTINGS
AIR COMPRESSORS
STORAGE VESSELS
DUST COLLECTOR
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
