Detailed Project Report on Ball Bearing Manufacturing

Detailed Project Report on Ball Bearing Manufacturing

BALL BEARING MANUFACTURING

[EIRI/EDPR/3135] J.C.: 1177INR, 1183US$


INTRODUCTION

A bearing is a mechanical element that permits relative motion between two components or parts, such as the shaft and housing, with minimum friction.

Bearings are machine elements which are used to support a rotating member viz., a shaft. They transmit the load from a rotating member to a stationary member known as frame or housing.

They permit relative motion of two members in one or two directions with minimum friction, and also prevent the motion in the direction of the applied load.


COST ESTIMATION

Plant Capacity 4000 Nos/Day                  

Land & Building (8000 sq.mt) Rs. 10.86 Cr

Plant & Machinery  Rs. 4.80 Cr

Working Capital for 2 Months Rs. 12.61 Cr

Total Capital Investment  Rs. 28.82 Cr

Rate of Return  89%

Break Even Point 22%


CONTENTS

INTRODUCTION    

SLIDING CONTACT BEARING    

CLASSIFICATION OF SLIDING CONTACT BEARING    

CLASSIFICATION BASED ON TYPE OF LOAD CARRIED    

CLASSIFICATION BASED ON TYPE OF LUBRICATION    

CLASSIFICATION BASED ON LUBRICATION MECHANISM    

ADVANTAGES OF SLIDING CONTACT BEARING    

DISADVANTAGES OF SLIDING CONTACT BEARING    

ROLLING CONTACT BEARING    

PROPERTIES    

USES AND APPLICATION ON THE BASIS OF INDUSTRY    

ON THE BASES OF APPLICATION    

B.I.S. SPECIFICATION    

MARKET POSITION - INDUSTRY OVERVIEW    

GLOBAL COLLABORATION    

GLOBAL COLLABORATION    

ANALYSIS OF BUSINESS OPERATION (PROBLEM IDENTIFIED)    

GLOBAL MANUFACTURERS/SUPPLIERS OF BEARINGS    

PROCESS FLOW CHART OF BALL BEARING    

MANUFACTURING PROCESS OF BALL BEARING    

PROCESS OF INNER AND OUTER RACE    

MANUFACTURING PROCESS OF BALL    

MANUFACTURING PROCESS OF CAGE    

RIVET MANUFACTURING PROCESS OF RIVET    

INSPECTION AND TESTING    

PROCESS FLOW CHART FOR ROLLER BEARING    

MANUFACTURING PROCESS OF ROLLER BEARING    

MANUFACTURING PROCESS OF INNER AND OUTER RACE    

MANUFACTURING PROCESS OF ROLLER    

MANUFACTURING PROCESS OF CAGE    

PROCESS FLOW CHART FOR JOURNAL BEARING    

MANUFACTURING PROCESS OF JOURNAL BEARING    

PLANT LAYOUT    

SUPPLIERS OF PLANT AND MACHINERY    

SUPPLIERS OF RAW MATERIALS    


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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