AUTOMATIC BESAN MILL
[CODE NO.3141]
The besan is suitable for the preparation of Sev, boondi and similar products.
Fried foods are enjoyed for their special taste and textural qualities. Several cereal and legume based products are well known and among them chickpea or Bengal gram is consumed to a larger extent as several types fried snacks.
"Besan" is the choice base for several traditional deep-fried sweet and savory products. The traditional producers of these products recognize that some of these products need a particular type of flour, and hence look for specific types of besan for the preparation of different products, though this is generally not available. Generally besan is prepared by grinding Bengal gram dhal in commercial units like plate mill, burr type stone mill or hammer mill (by adjusting the machine parameters like speed and clearance between grinding plates). Sev is a dough-based product prepared after addition of other ingredients like salt, turmeric powder, jeera powder, chili powder etc. to the flour & preparation of the dough of the appropriate consistency. Dough is extruded through a die (generally 1-2 mm dia) directly into the heated oil and deep fat fried till an yellowish-brown coloured crunchy product is obtained. Boondi is made from Chickpea / Bengal gram flour as globules by passing a batter of thick consistency through a perforated ladle "boondi jhara" and deep fat frying in oil.
Boondi is a primary product which is further processed to sweet boondi by surface coating/sprinkling of powdered sugar along with flavoring, or made into 'Ladoos' by soaking boondi in hot sugar syrup and molding as balls. A savoury product' Khara Boondi' is prepared by sprinkling salt and chili powder. Boondi is soaked in seasoned curd after a short dip in hot water to get 'Raita', a well known adjunct in Indian dish.
COST ESTIMATION
Plant Capacity : 8.00 Ton/day
Land & Building (1500 Sq.Mtr) : Rs. 1.52 Cr
Plant & Machinery : Rs. 27.29 Lacs
Working Capital for 1 Month : Rs. 1.58 Cr
Total Capital Investment : Rs. 3.46 Cr
Rate of Return : 24%
Break Even Point : 56%
INTRODUCTION
USES & APPLICATION
PROPERTIES
B.I.S. SPECIFICATION
SPECIFICATION FOR GRAM AND BESAN
OVERVIEW OF PULSES IN INDIA
MARKET SURVEY
EXPORT DATA OF BESAN
PRESENT MANUFACTURERS OF BESAN
MANUFACTURING PROCESS OF BESAN
PROCESS FLOW CHART
DETAILED PROCESS OF BESAN MANUFACTURE
MANUFACTURE OF BESAN BY SET MILLING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET