AUTO KNITTING UNIT WITH AUTO STRIPPER
[CODE 3244]
Knitting is a method in which thread or yarn loops, called stitches are interlocked to form fabric.
Different types of yarns (fibre type, texture, and twist), needle sizes, and stitch types may be used to achieve knitted fabrics/garments with diverse properties (colour, texture, weight, heat retention, water resistance, and/or integrity).
In warp knitting, loop and fabric formation takes place in vertical direction while in weft knitting (the most common type of knitting), yarn runs in horizontal direction - produced on both flat and circular knitting machines.
Circular knitting (also called "knitting in the round") is used to knit the fabric in a continuous circle (tube); Flat knitting, on the other hand, is used, in its most basic form, to make flat, rectangular pieces of cloth.
The apparel Knitting Industry may be divided into four branches knitted outerwear, knitted yard good knitted hosiery and knitted underwear knitted yard goods mills produce a wide variety of fabrics in either flat or circular farm that can be cut and sewn into apparel and other items. Those mills that produces outerwear, hosiery, or underwear may knit the item directly or may knit section of a garment that are sewn or cut and sewn together. Those mills complete the garment from knitting right through to constructions in the same mill.
Knitted Fabric is made from one continuous yarn or from a number of continuous yarns. Any fiber may be used and a variety of thick and thin yarns and textured and fancy yarns can be put together. Spun and filament yarns are both used. The advantages of Knit fabrics are that they are on the whole easier to sew than woven; They are comfortable to wear because they give with body less precise fitting in needed because of this elasticity and most knits are easier to care for than woven’s.
COST ESTIMATION
Plant Capacity : 30000.00 Kg./day
land & Building : Rs. 2.50 Cr
Plant & Machinery : Rs. 30.25Cr
Working Capital for 1 Month : Rs 20.73 Cr
Total Capital Investment : Rs. 53.73 Cr
Rate of Return : 31%
Break Even Point : 49%
INTRODUCTION
1. WEPT KNITS OR FILLING KNITS:-
2. SILVER KNITTING:-
B.I.S. SPECIFICATION
PROPERTIES & CHARACTERISTICS OF KNITTED FABRIC
USES & APPLICATION
TYPES OF KNITTING & STRUCTURE
TYPE OF KNITTING STITCHES
WEFT KNIT STITCHES
TYPES OF MACHINE USED BY WEFT KNIT
CIRCULAR VERSUS FLAT KNITTING MACHINE
WARP KNIT STITCHES
PROPERTIES OF WARP KNITTED STRUCTURE
MARKET SURVEY
MARKET POTENTIAL FOR INDIA: AN APPAREL MARKET OF 1.2 BILLION POSSIBILITIES
WITH THE INCREASING PENETRATION OF T-SHIRTS
INTO THE INDIAN CUSTOMER’S WARDROBE AND HUGE UNEXPLORED
POTENTIAL IN THE KIDS AND WOMEN’S CATEGORIES, THE
OPPORTUNITIES FOR KNITS ARE IMMENSE
KNIT MANUFACTURERS ARE INNOVATING TO REMAIN RELEVANT
IN THE INTERNATIONAL MARKET
MARKET POTENTIAL & DEMAND-SUPPLY
KNIT CLUSTERS IN INDIA
OVERVIEW OF TEXTILES AND APPAREL
RAW MATERIALS
COURSES AND WALES
WEFT AND WARP KNITTING
MANUFACTURING PROCESS
FABRIC WIDTH
PROCESS FLOW DIAGRAM
COMPREHENSIVE KNITTED FABRIC MANUFACTURING PROCESS
KNITTING PROCESS
DYEING PROCESS
DRYER PROCESS
BALLOON PADDING PROCESS
COMPACTING PROCESS
PRINTING & SPECIAL FINISHING PROCESS
TABLE PRINTING PROCESS
MACHINE PRINTING PROCESS
MHM MACHINE PRINTING PROCESS
SUBLIMATION PRINTING PROCESS
EMBROIDERY PROCESS
WASHING PROCESS
DETAILS OF CIRCULAR KNITTING MACHINE
IMPORTANT PARTS OF CIRCULAR KNITTING MACHINE:
DETAILS OF KNITTING
COURSES AND WALES
WEFT AND WARP KNITTING
T-SHIRT MANUFACTURING PROCESS
KNITTED FABRIC CUTTING
SEWING OF THE T-SHIRTS
CHECKING OF THE T-SHIRTS
IRONING OF THE T-SHIRTS
PACKING OF THE T-SHIRTS
SUPPLIERS OF PLANT AND MACHINERY
D.G. SETS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
