AUTO FILTERS (AIR FILTERS, OIL FILTERS & FUEL FILTERS)
[EIRI/EDPR/1342] J.C. 105
INTRODUCTION
Air filters and filtration equipment are ubiquitous equipment used in diverse industries and fields, given the universal need to maintain particulate cleanliness to ensure efficient functioning of equipment/machinery and the growing pressure to improve urban and indoor air quality. From residential, commercial to industrial sectors, these equipments are widely used to filter and remove atmospheric particulate matter. In clean air applications, the growing media clamor over deteriorating indoor air quality, increasing incidences of allergic respiratory disorders and growing threat of airborne infectious diseases, is triggering increased demand for air filtration and air cleaning devices. Stricter Clean Air Laws against a backdrop of rising concerns over environmental pollution and public health is also positively impacting demand. For instance, strict emission norms is driving up demand for automotive filters by bringing auto OEMs under pressure to produce vehicles with lower emission rates. The scenario is creating strong demand for filters engineered to reduce soot emissions.
Manufacturing industries are also coming under the environmental yoke to reduce industrial emissions which in turn is driving demand for end-of-pipe air pollution control equipment. The scenario creates a fertile environment for the growth of fabric filters and electrostatic air filters, among others. Growing focus on equipment efficiency and maintenance in manufacturing plants is throwing the spotlight on the importance of ensuring particulate cleanliness in air intake systems. For instance, to ensure peak performance of machines and their operational durability, intake air must be optimally cleaned to prevent damage to equipment caused by erosion fouling and corrosion of system components. In this regard, demand for air intake filters and filtration systems, is growing.
Global growth will also be driven by technology innovations spurred by stringent environmental and product purity regulations and laws implemented across all major end-use sectors such as refineries, petrochemical plants, paper and pulp manufacturing plants, steel mills and chemical plants. Product innovations, in the upcoming years, will revolve around performance and recyclability. Environmentally safe products with energy saving, reduced pressure loss, and waste reduction benefits will witness the highest gains. In order to reduce wastes, re-use and recycling, miniaturization, service life extension, and reduction of volume are being actively pursued in the field of air filters manufacturing. Growth in the air filters and filtration equipment market will also be spurred by developing countries where GDP growth is rapidly outpacing growth in mature markets such as US, European, and Japan. Emerging markets that are strengthening their presence in the world air filter industry include China, India, Russia, Indonesia, Thailand, and Turkey. Product sales in emerging nations will be spurred by healthy economic growth, increasing per capita incomes, and rising industrialization efforts, which will fortify manufacturing output, spending on building construction, and ICE (internal combustion engine) and motor vehicle/motorcycle ownership levels. Advances will also be stimulated by favorable environmental regulations such as reduced emissions from diesel engines, and enhanced operational efficiency of automobile engines.
COST ESTIMATION
Plant Capacity 900 Nos/Day
Land & Building (2000 sq.mt.) Rs. 1.66 Cr
Plant & Machinery Rs. 72.80 Lac
Working Capital for 2 Months Rs. 1.17 Cr
Total Capital Investment Rs. 3.84 Cr
Rate of Return 26%
Break Even Point 67%
CONTENTS
INTRODUCTION
FILTER TYPES
USES AND APPLICATION
MARKET POSITION
TESTING & QUALITY CONTROL OF AIR FILTERS
APPENDIX A
PRESENT MANUFACTURERS/SUPPLIERS AND EXPORTERS OF FILTERS USED IN AUTOMOBILES
ENGINE AIR FILTER
DIESEL FUEL FILTERS
ENGINE OIL FILTER
B.I.S. SPECIFICATION
FUEL FILTERS (DIESEL) ONE LITRE FOR INTERNAL COMBUSTION
ENGINES TWO STAGE
METHODS OF TEST OF FUEL FILTERS (DIESEL) FOR INTERNAL
COMBUSTION ENGINE
BONDING WITH ADHESIVE
PROCESS OF MANUFACTURE OF AIR FILTER
DETAILS OF MANUFACTURING PROCESS OF AIR FILTER
PROCESS FLOW SHEET
DETAILED PROCESS FLOW DIAGRAM FOR AIR FILTERS
OIL FILTER MANUFACTURING
PROCESS FLOW SHEET FOR THE MANUFACTURE OF OIL FILTERS MANUFACTURING PROCESS OF FUEL FILTER (OF PLASTIC ELOFIC TYPE) CARS ETC.
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF FUEL FILTER OF PLASTIC
SUPPLIERS OF RAW MATERIALS
MILD STEEL SHEETS
STAINLESS STEEL SHEETS
STAINLESS STEEL WIRE
GLAND PACKING SEAL
FELT
SUPPLIERS OF PLANT AND MACHINERY
SHEARING MACHINES
HYDRAULIC PRESS
WELDING MACHINE
GRINDING MACHINE TOOLS
WATER PUMP
DG SETS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
