ASSEMBLING PLANT OF PASSENGERS EVS (ELECTRICAL CARS) [3549]
What is an E-Car (Electric Car) An electric car is an automobile that is powered by one or more electric motors, using electrical energy stored in rechargeable batteries or another energy storage device. The electric car (EV) is a relatively new concept in the world of the automotive industry. Although some companies have based their entire model of cars around being proactive and using electricity, some also offer hybrid vehicles that work off both electricity and gas. An electric car such as Nissan Leaf, Ford Focus Electric or Tesla Model S, Chevrolet Volt is a great way for you to not only save money, but also help contribute towards a healthy and stable environment. Cars produce a lot of carbon emissions that are ejected into our natural atmosphere, leaving us vulnerable to things like pollution and greenhouse gases. In order to help positively the environment we live in, an electric car is a great step forward. By buying an electric car, you can also receive government subsidies for being environmentally conscious. Although you may end up paying more for your vehicle, the positives greatly overshadow the negatives. However there are still two sides to consider when you’re thinking about investing in an electric vehicle. EV’s get their power from rechargeable batteries installed inside the car. These batteries are not only used to power the car but also used for the functioning of lights and wipers. Electric cars have more batteries than normal gasoline car. It’s the same kind of batteries that are commonly used when starting up a gasoline engine. The only difference comes in the fact that in electric vehicles, they have more of them which are used to power the engine. Electric cars get power form the rechargeable batteries installed inside the car. These batteries are not only used to power vehicles but also used for the functioning of wipers and lights. Electric cars look precisely like other normal vehicles outward, but for lack of exhaust system. However, inward they are very different from each other. For instance, you will not find any gas tank, as they do not use fuel for locomotion or propelling the engines. Consequently, the battery packs are under the vehicle and sometimes in the trunk. It is the same kind of batteries that are commonly used when starting up a gasoline engine. The only difference comes in the fact that in electric vehicles, they have more of them and they also store energy that is used in powering the vehicle. You will also find a regulator on the batteries, which simply ensures energy amount produced and that which is consumed by the car is constant. This ensures there is not battery that burns out. Moreover, the workability aspect of electric cars is very interesting. A part from the engine, almost all other things is the same as those in other type of cars. For instance, the climate controls system, brakes and transmission systems as well as air bags. One of the major true differences that you will find is the electric motor. There are three types of them in the market: DC brushless with top speed, AC induction with the best acceleration and permanent magnet motor. These are the motors that are used in creating an electric vehicle. The 3 main components of electric car are:- Electric motor, Controller and Battery. When you switch on the car, the current is passed from the battery. The controller takes power from the battery and passes it on to the electric motor. Before passing the current to motor, the controller converts the 300V DC into a maximum of 240 volts AC, 2 phase power which is suitable for motor. The electric motor then converts electrical energy to mechanical energy. The mechanical energy moves the vehicle forward. Controller stands as the buyer of power from battery and gives out put power to motor accordingly. Variable potentiometers are connected between accelerator and the controller. These potentiometers tell the controller how much power it is supposed to deliver. When the accelerator is released it delivers 0V and when they are fully pressed, it gives maximum output.
COST ESTIMATION
Plant Capacity 40 Nos/Day
Land & Building (5000 sq.mt) Rs. 6.05 Cr
Plant & Machinery Rs. 2.67 Cr
Working Capital for 1 Month Rs. 69.36 Cr
Total Capital Investment Rs. 78.62 Cr
Rate of Return 72%
Break Even Point 20%
INTRODUCTION
SIZE AND COST OF BATTERY FOR ELECTRIC CAR
HOW ELECTRIC CARS WORK
WORKING OF AN ELECTRIC CAR
TYPES OF BATTERIES
CHARGING OF ELECTRIC VEHICLES (EV)
DIFFERENCE BETWEEN ELECTRIC ENGINE AND GASOLINE ENGINE
ADVANTAGES OF AN ELECTRIC CAR
DISADVANTAGES OF AN ELECTRIC CAR
CURRENT CHALLENGES WITH ELECTRIC CARS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
ASSEMBLING PROCESS OF ELECTRIC CAR
ELECTRIC AUTOMOBILE
RAW MATERIALS
DESIGN
THE MANUFACTURING
PROCESS
BODY SHOP
GENERAL ASSEMBLY OF ELECTRICAL CAR
ASSEMBLING OF ELECTRIC CAR
THERE ARE 6 MAIN PARTS YOU NEED:
THE STEPS WOULD BE SOMETHING LIKE THIS:
QUALITY CONTROL
AUTOMOTIVE INDUSTRY STANDARDS (AIS-038)
BATTERY OPERATED VEHICLES – REQUIREMENTS FOR CONSTRUCTION
AND FUNCTIONAL SAFETY
ACCESS PROBES FOR THE TESTS FOR PROTECTION OF PERSONS
JOINTED TEST FINGER
MEASUREMENT OF THE INSULATION RESISTANCE USING THE TRACTION BATTERY
HOSE NOZZLE FOR THE TEST FOR PROTECTION AGAINST WASHING
COMMITTEE COMPOSITION AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
MARKET POSITION
NEW ELECTRIC VEHICLE SALES
VEHICLE STOCK
CHARGERS
POLICY SUPPORT
VEHICLES
BATTERY DEVELOPMENTS AND COST REDUCTIONS
OUTLOOK
VEHICLE UPTAKE
MATERIALS DEMAND
CARS AND LIGHT COMMERCIAL VEHICLES
SALES AND MARKET SHARES
MARKET DRIVERS
TABLE 2.5 • OEM ANNOUNCEMENTS RELATED TO ELECTRIC CARS
ELECTRIC VEHICLE SUPPLY EQUIPMENT (EVSE)
BATTERIES - CURRENT STATUS
MANUFACTURING CAPACITY
BATTERY SIZE
CHARGING SPEED
TECHNOLOGY DEVELOPMENT PROSPECTS
OUTLOOK TO 2030
DEFINITION OF THE SCENARIOS
ELECTRIC VEHICLES
GLOBAL RESULTS
TWO- AND THREE-WHEELERS
LIGHT-DUTY VEHICLES
NEW POLICIES SCENARIO
EV30@30 SCENARIO
MATERIAL DEMAND
NEW ELECTRIC CAR SALES
MARKET SHARE OF ELECTRIC CARS
ELECTRIC VEHICLE SUPPLY EQUIPMENT STOCK
MARKET DEMAND
CHINA LEADS THE WORLD IN ELECTRIC VEHICLE SALES
FUTURE OF ELECTRIC CARS IN INDIA
THESE STOCKS WILL BE THE MULTIBAGGER STOCKS BECAUSE:
MANUFACTURERS OF ELECTRIC CAR PRODUCING COMPANIES
1) MAHINDRA:
2) TATA MOTORS:
3) ASHOK LEYLAND
4) HERO MOTOCORP
5) OK PLAY INDIA LTD
6) JBM AUTO
7) GOLDSTONE INFRATECH
LITHIUM-ION BATTERIES MAKER COMPANIES
1) EXIDE INDUSTRIES
2) AMARA RAJA
3) EON ELECTRIC
COMPANIES WHO IS MAKING CHARGING STATION
1) OLA AND INDIAN OIL
2) NTPC
3) TATA POWER
ELECTRIC VEHICLES STOCKS: MULTIBAGGER STOCKS FOR 2020
CHALLENGES-
CHARGE STATION INSTALLED IN A PETROL PUMP.
WHAT THE GOVERNMENT IS DOING NOW AND PLANNING TO DO IN FUTURE
THERE HAS BEEN INSTANT MOVES, SINCE LAST YEAR WHEN GOI REALIZED THEY'RE LAGGING BEHIND ACHIEVING THE GOAL THEY SET FOR 2030.
1. HYUNDAI KONA ELECTRIC
2. NISSAN LEAF
3. TATA TIAGO ELECTRIC
4. TATA NANO EV
FUTURE OF EV CARS
HERE ARE THE UPCOMING ELECTRIC CARS IN INDIA:
ELECTRIC VEHICLES
GADKARI’S PROJECTIONS MAY BE AMBITIOUS
SHIFT TO EVS WILL HAPPEN
WHAT ABOUT INFRASTRUCTURE
AN OPPORTUNITY FOR INDIA
ELECTRIC CARS IN INDIA: PRESENT, PROBLEMS AND FUTURE
PRESENT
PROBLEMS
NAGPUR TO BECOME INDIA'S FIRST CITY WITH ALL-ELECTRIC CAB FLEET
FUTURE
CARDEKHO OPINION
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ELECTRIC CAR
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF MOTOR
SUPPLIERS OF BATTERY PACK
SUPPLIERS OF MOTOR CONTROLLER
SUPPLIERS OF CHASSIS FRAME
SUPPLIERS OF REAR AXLE
SUPPLIERS OF DIFFERENTIAL
SUPPLIERS OF WHEEL
SUPPLIERS OF BATTERY CHARGER
SUPPLIERS OF LIGHT ASSEMBLY
SUPPLIERS OF BRAKES
SUPPLIERS OF CHASSIS
SUPPLIERS OF CAR BODY
SUPPLIERS OF CAR WHEEL RIM
SUPPLIERS OF CAR TYRES
SUPPLIERS OF STEERING
SUPPLIERS OF EQUIPMENTS
SUPPLIERS OF ASSEMBLY LINE
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
ELECTRIC MOTOR
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
