ADHESIVE MANUFACTURING (WATER BASED, SOLVENT BASED AND ACRYLIC BASED)
[EIRI/DPR9337] (JC: 8434)
INTRODUCTION
Latex based adhesives are of special importance for cementing porous surfaces due to their ability to wet such surfaces. On the other angle the porosity allows the latex adhesive to dry out thus producing a strong coherent film. Sodium silicate, glue, albumen gums and starch etc. are compatible with natural latex and exert a stabilising action. The latex rubber in the adhesive film imparts flexibility and strength and protects and bond against dynamic fatigue.
Latex based adhesives contain a rubber latex, adhesion modifiers, plasticisers, curatives, fillers such as whiting and kaolin, thickness e.g. cellulose derivatives and other additives e.g. antioxidants, surfactants antifoams (Octyl alcohol, silicons), antifreeze, stabilizers corrosion inhibitor colourants, deodorants and reodorants etc.
Shoe industry, both or leather and rubber based types, utilities quite a good amount of adhesives, large number of which are based on animal glues, now-a-days various thermoplastic materials other than those based on animal glues are in use, e.g. adhesives based on PVC, polyvinyl butyl, rubber natural and synthetic, methyl cellulose and celluloid etc. Water resistant casein glues are also employed for this purpose.
The rubber solution which are manufactured by synthetic rubber are called as "synthetic rubber adhesives". It is an important item for shoes and rubber industries in the joining of two layers or more than two rubber layers of shoe layers or shoe parts and soles. The rubber solutions have some public uses also, such as, in cycle puncture and heavy vehicle puncture fixing.
The use of adhesives is also in the bursting of tyres and tubes. When tyres burst, we require adhesive for joining to the burst. The types and tubes are very necessary item for cycle, auto rikshaw, heavy vehicle etc. The adhesive gives a new list for these tyres and tubes when it joint to the puncture or burst.
COST ESTIMATION
Plant Capacity 1.25 MT/Day
Land & Building (2000 sq.mt.) Rs. 2.74 Cr
Plant & Machinery Rs. 46.76 Lac
Working Capital for 1 Month Rs. 51.38 Lac
Total Capital Investment Rs. 3.80 Cr
Rate of Return 43%
Break Even Point 43%
CONTENTS
INTRODUCTION
USES AND APPLICATION
STRUCTURAL ACRYLIC ADHESIVES
B.I.S. SPECIFICATION
PROPERTIES OF ACRYLIC BASED ADHESIVE
MARKET SERVEY
PRESENT MANUFACTURE OF S.R ADHESIVE
PROPERTIES OF LATEX BASED ADHESIVES VERSUS SOLVENT BASED ADHESIVE
RAW MATERIALS
FORMULATIONS FOR WATER BASED LATEX ADHESIVES
PROCESS OF MANUFACTURE
FLOW SHEET
FORMULATION OF SYNTHETIC RUBBER ADHESIVE SR ADHESIVE) LIKE PIDILITE TYPE
MANUFACTURING PROCESS OF SYNTHETIC RUBBER ADHESIVE
PROCESS FLOW DIAGRAM FOR SYNTHETIC RUBBER ADHESIVE OTHER FORMULATIONS OF SYNTHETIC RUBBER AND LATEX BASED ADHESIVE
MANUFACTURING PROCESS OF RUBBER ADHESIVE
PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE
WATER-BASED GENERAL PURPOSE ADHESIVE (BUDATIENE ACRYLONITRILE/RESIN)
FORMULATION OF ACRYLIC BASED ADHESIVE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PRESSURE-SENSITVE ADH ESIVE FOR BOPP TAPES (ACRYLIC BASED)
PROCESS FLOW SHEET
TESTING OF ADHESIVES
ADDRESSES OF CONSULTANTS
ADDRESSES OF RAW MATERIALS SUPPLIERS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
