NON WOVEN FABRIC PRODUCTION SPUN BONDED [CODE NO.3684]
A non-woven fabric is a sheet structure made from fibres held together by mechanical, chemical, thermal or solvent means, or by a combination of these. The term does not include hopes, or fabrics which are woven, knitted, tufted, stitch-banded or made by wool felting.
In comparatively simple terms, a non-woven may be described as a fabric having textile-like properties, which is prepared by banding fibres together, rather than by the traditional method of spinning into yarns, followed by weaving.
Non-woven fabrics find their applications as carpets, blankets, upholstry, floor coverings, wall-coverings, automotive carpets, etc.
The fibres principally used are polyester, nylon and viscose with occasionally, small amounts of acrylic. These fibres are blended in varying amounts, depending on the type of interfacing being made.
Techniques by which fabrics are made directly from the fibres, by passing both spinning and weaving, have been utilized for centuries in the production of felt and bark cloth.
Non-woven fabric is a fabric-like material made from staple fibre (short) and long fibres (continuous long), bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Some non-woven materials lack sufficient strength unless densified or reinforced by a backing. In recent years, non-woven have become an alternative to polyurethane foam.
COST ESTIMATION
Plant Capacity 3500 Kg/Day
Land & Building (700 sq.mt.) Rs. 1.03 Cr
Plant & Machinery Rs. 2.95 Cr
Working Capital for 2 Months Rs. 2.15 Cr
Total Capital Investment Rs. 6.26 Cr
Rate of Return 29%
Break Even Point 54%
INTRODUCTION
ECONOMIC IMPORTANCE OF NON-WOVEN FABRICS
TEST METHOD OF SPUN BONDED FABRICS
DEFINITION OF NON WOVENS
SPUNBOND NON WOVENS
FIBRES USED IN SPUN BOND TECHNIQUE
SPUN BOND TECHNOLOGY
CHARACTERISTICS AND APPLICATION OF NON WOVEN TEXTILE
APPLICATION OF NON-WOVEN TEXTILE- SPUN BOND TECHNOLOGY
COMMON PRODUCTS MADE WITH NON WOVENS
THE MOST COMMON PRODUCTS MADE WITH NONWOVENS LISTED
BY INDA INCLUDE:
BASIC NONWOVEN PROCESSES
PROCESS AUGMENTATIONS
USES AND APPLICATION OF NON WOVEN MATERIALS
MEDICAL
FILTERS
GEOTEXTILES
OTHER
MATERIAL AND APPLICATION OF NON WOVEN FABRIC
NON WOVEN FABRIC HAVE MANY APPLICATION AND CAN BE MADE
BY SEVERAL FIBERS.
(1) MEDICAL AND HEALTH NON-WOVEN FABRICS
(2) HOME DECORATION NON-WOVEN FABRICS
(3) CLOTHING USE NON-WOVEN FABRICS
(4) INDUSTRIAL NON-WOVEN FABRIC
SPUNBONDING METHOD FOR NONWOVEN FABRIC PRODUCTION
B.I.S. SPECIFICATION
MARKET POSITION OF NON WOVEN FABRIC
PACKAGING INDUSTRY
MEDICAL AND HEALTHCARE INDUSTRY
AUTOMOTIVE INDUSTRY
GEO-TEXTILE MARKET
HIGH RAW MATERIAL AVAILABILITY
GUJARAT OFFERS AN EXCELLENT EDUCATIONAL INFRASTRUCTURE
FOR THE TEXTILE INDUSTRY ESPECIALLY NEAR AHMEDABAD
TEXTILE HUBS IN GUJARAT
KEY PLAYERS - INTERNATIONAL
KEY PLAYERS - INDIA
NON WOVEN PRODUCTION IN INDIA BY TECTNIQUE
OVERVIEW OF NON WOVEN INDUSTRY IN INDIA
NON WOVEN PRODUCTION IN INDIA
STATEWISE NON WOVEN TEXTILE PRODUCTION
PRESENT MANUFACTURERS OF NON WOVEN FABRIC
END USERS OF NON WOVEN FABRIC
BONDED FABRICS
ORIENTED WEBS (PARALLEL LAID)
CROSS-LAID WEBS
RAW MATERIALS
PROPERTIES & CHARACTERISTICS OF NON WOVEN FABRIC
SEQUENCES IN SPUN BONDED NON WOVEN FABRIC
FORMULATION OF NON-WOVEN FABRIC (SPUN BONDED)
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
WET FORMING PROCESS
WET PROCESS FOR NON-WOVENS
FIG. WET PROCESS
FABRIC CHARACTERISTICS
TYPICAL END USES
ENTANGLING THE FIBRES
NEEDLE PUNCHING METHOD
PROCESS
FIG: NEEDLE PUNCHED PROCESS
FABRIC CHARACTERISTICS OF NEEDLE PUNCHING PROCESS
TYPICAL END USES
STITCH THROUGH
SPUN BONDING
PROCESSING OF NON WOVEN
NONWOVEN IS COMMONLY MANUFACTURED BY THREE PROCESSES:
MANUFACTURING PROCESS ‐ SPUN BONDING
RAW MATERIAL FEEDING
EUROPEAN DESIGNED EXTRUSION SYSTEM
MELT FILTERING & SCREENING
MELT METERING PUMP
SPIN BEAM WITH TWO SPINNRETS
FILAMENT SPINNING
FILAMENT DRAWING, AIR QUENCHING AND DEPOSITION
FUTURE DIRECTIONS FOR NON-WOVENS
SUMMARY OF NON-WOVEN PRODUCTION PROCESSES
ADDRESSES OF RAW MATERIALS SUPPLIERS
POLYPROPYLENE CHIPS (IMPORTED)
SUPPLIERS OF PLANT & MACHINERIES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
