VACUUM BLOOD COLLECTION TUBE HYPODERMIC NEEDLES IV CANNULA BUTTERFLY NEEDLES
[EIRI/EDPR/4346] J.C.: 2531XL
INTRODUCTION
Vacuum Blood Collection Tube
A vacuum blood collection tube is a sterile glass or plastic test tube with a coloured rubber stopper creating a vacuum seal inside of the tube, facilitating the drawing of a predetermined volume of liquid. Vacuum tubes may contain additives designed to stabilize and preserve the specimen prior to analytical testing. Tubes are available with a safety-engineered stopper, with a variety of labeling options and draw volumes. The colour of the top indicates the additives in the vial.
A Blood Collection Tube Manufacturing is of BCT/ Vacutainer which is a sterilized glass or plastic test tube with a coloured rubber stopper which creates a vacuum seal inside the tube supporting the draw of a fixed volume of liquid. It is also referred to as the “Vacutainer”. Vacutainer tubes consist of additives which are designed to preserve the specimen earlier to the accurate testing.
These tubes or containers have a security planned plug with en number of labelling alternatives and draw volumes. The shading on the top shows the added substances of the containers or tubes. Vacutainer tubes may contain extra substance that preserves blood from preparing in a medical research laboratory. Utilizing an inappropriate tube can make the blood test unusable for the intended purpose.
Furthermore, some tubes contain added substances that save certain segments of or substances inside the blood, for example, glucose. At the point when a tube is centrifuged the materials inside are isolated by thickness, with the platelets sinking to the base and the plasma or serum gathering at the top. Tubes containing gel can be effectively taken care of and moved after centrifugation without the platelets and serum blending.
As per the Latest Report added By Value Market Research The Global Blood Collection Tubes Market was valued USD 1,042.5 MN (by revenue) in 2017 and is anticipated to reach USD 1,968.7 MN by 2024 with a CAGR of 9.5%.
Strong demand for serum separation tubes and rapid serum tubes is primarily expected to drive the demand for blood collection tubes market. The key factors influencing the growth of blood collection increase in aging population coupled with widespread of diseases.
The increasing government initiatives and a rise in the number of surgical procedures are also helping to fuel the market growth. The developing cell therapies are a major opportunity for the players in this market.
Risks of acquiring infections due to unhygienic blood transfusion process are expected to be one of the significant threats for the growth of blood collection tubes market over the forecast period.
COST ESTIMATION
Plant Capacity 4,00,000 Nos/Day
Land & Building (2000 sq.mt.) US$ 3.30 Lac
Plant & Machinery US$ 27.39 Lac
Working Capital for 3 Months US$ 5.50 Lac
Total Capital Investment US$ 37.89 Lac
Rate of Return 56%
Break Even Point 41%
CONTENTS
INTRODUCTION
MAJOR TYPES OF VACUUM BLOOD COLLECTION TUBES
EDTA TUBE
FEATURES:
CLOT ACTIVATOR TUBE
FEATURES:
PLAIN TUBE
FEATURES:
HEPARIN TUBE
FEATURES:
ESR TUBE
FEATURES:
GLUCOSE TUBE
FEATURES:
PT TUBE
FEATURES:
HYPODERMIC NEEDLES
IV CANNULA
BUTTERFLY NEEDLES
WHILE STRAIGHT NEEDLES ARE MUCH EASIER TO USE, BUTTERFLY NEEDLES OFFER A VARIETY OF BENEFITS, INCLUDING:
USES/APPLICATIONS
VACUUM BLOOD COLLECTION TUBE
HYPODERMIC NEEDLES
IV CANNULA
BUTTERFLY NEEDLES
MARKET OVERVIEW
VACUUM BLOOD COLLECTION TUBE
MICRO SAMPLING TECHNOLOGY
OUTLOOK
SEGMENTATION
REGIONAL MARKET SUMMARY
HYPODERMIC NEEDLES
IV CANNULA
BUTTERFLY NEEDLES
SPECIFICATIONS
MANUFACTURING STEPS/PROCESS FLOW/QUALITY CONTROL
VACUUM BLOOD COLLECTION TUBE
COMPONENT CLEANING
DOSING PROCESS:
BLOOD COLLECTION TUBE ASSEMBLY
STERILIZATION
PROCESS FLOW CHART
QUALITY CONTROL
SOME COMMON COMPONENTS OF A QUALITY CONTROL PLAN INCLUDE:
HYPODERMIC/BUTTERFLY NEEDLES
MAKING THE BARREL AND PLUNGER
ASSEMBLY AND PACKAGING
QUALITY CONTROL
PROCESS FLOW - NEEDLES
NEEDLES SHALL PASS THROUGH FOLLOWING TESTS
LEAKAGE TEST
ELASTICITY
SHARPNESS OF NEEDLES POINT
REVERSE BEND TEST
STIFFNESS
FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION
TEMPERATURE:-
CONCENTRATION:-
MOISTURE:
TIME:-
STERILIZATION CONCEPTS:-
TEST FOR STERILITY
CAUTION
TEST FOR DETECTION OF AEROBIC AND ANAEROBIC ORGANISM
MEDIUM FOR AEROBIC ORGANISM:-
IV CANNULA
MAKING OF VARIOUS PARTS
NEEDLE TUBE
INJECTION MOULDING PROCESS:
ASSEMBLING OF THE PARTS
STERILIZATION
STERILIZATION WITH ETHYLENE OXIDE -
QUALITY CONTROL
PROCESS FLOW
MAJOR MACHINERIES USES
INJECTION MOULDING MACHINE
CAP AND STOPPER COMBINATION MACHINE
LABELING MACHINE
DOSING MACHINE
CAPPING MACHINE
CENTRIFUGE MACHINE
SHRINK PACKAGING MACHINE
DISPOSABLE NEEDLES MAKING MACHINERY PLANT
SPECIFICATIONS:
BLISTER PACKING MACHINE - AUTOMATIC
PLANT/MACHINERY
SUPPLIER OF RAW MATERIALS
TRANSPARENT POLYPROPYLENE/LDPE/HDPE GRANULES & TEFLON
SUPPLIERS OF BUTYL RUBBER SHEET
LABEL STICKER
COLOUR PIGMENTS
DOSING CHEMICAL
SUPPLIERS OF PLANT AND MACHINERY
EFFLUENT TREATMENT PLANT
FIRE FIGHTING EQUIPMENTS
DG SETS
POWER TRANSFORMERS
EXHAUST FANS
HIGH SPEED MIXER
MOLDS, DIES, TOOLS
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
ENGINEERING DESIGN CONSIDERATIONS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
UTILITY REQUIREMENT (ESTIMATED) - MONTH
GENERATION & MANAGEMENT OF WASTES
WASTE WATER (ESTIMATED)
WASTE (ESTIMATED)
FLUE GAS (ESTIMATED)
WASTE TREATMENT FACILITY
ETP FLOW DIAGRAM (TYPICAL)
STP FLOW DIAGRAM (TYPICAL)
SEWAGE & WASTE WATER EFFLUENT
SAFETY REQUIREMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
