upvc/cpvc and hdpe pipe manufacturing unit

UPVC/CPVC AND HDPE PIPE MANUFACTURING UNIT

[CODE NO.4417] 

High-density polyethylene (HDPE) is a polyethylene thermoplastic made from petroleum. It is known for its large strength-to-density ratio. The density of HDPE can range from 0.93 to 0.97g/cm3 or 970Kg/m3. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand much higher temperatures (120°C for short periods, 110°C continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions.

HDPE pipes are important plastic products which have wide range of applications. These have more tensile strength in comparison to other plastic pipes. These are being used for Sprinkler Irrigation System, potable water supply and sewerage purpose. Their low cost, easily installation and better durability make them ideal for the purpose. They also offer very good resistance to most of the chemicals and have excellent electrical insulation properties. These pipes are also used for circulation of acids in various chemical industries due to their acid resistant quality.

The demand of HDPE Pipes are likely to increase due to their wide use in various sectors in India. Apart from its regular uses, such as for irrigation system, water supply, sewerage, it is being used by Department of Telecommunication for conduit for optical fiber cables. Looking to its increased demand, it appears to be good scope for setting up new small scale industries. Hence the product has good market potential.

COST ESTIMATION

Plant Capacity                                 26 MT/Day

Land & Building (10,000 sq.mt.) Rs. 6.73  Cr

Plant & Machinery                      Rs. 8.60  Cr

Working Capital for 1 Month  Rs. 7.39  Cr

Total Capital Investment        Rs. 23.50 Cr

Rate of Return                           47%

Break Even Point                       41%

• INTRODUCTION
  
• CLASSIFICATION
• THE PRESSURE GRADES AVAILABLE ACCORDING TO EUROPEAN STANDARDS ARE:
• COLOR CODES USED TO INDICATE THE PRESSURE GRADES ON THE PIPES ARE:
• HDPE PIPES FOR FOLLOWING GRADES/SIZES/PRESSURE RATING
• CHARACTERISTICSOF HDPE
• CHLORINATED PVC
• ADVANTAGE AND LIMITATION OF PVC PIPES
• HANDLING & STORAGE:-
• WIDE RANGE OF APPLICATIONS OF CPVC PIPE
• IMPORTANT CPVC RELATED STANDARDS
• STANDARD
• TOPIC
• ANSI/NSF STANDARD
• CPVC PIPES-POTABLE WATER SUPPLY THIS IS A CRITICAL CERTIFICATION
•    WITHOUT WHICH CPVC PIPES CANNOT BE USED FOR CARRYING 
•    POTABLE WATER
• ASTM D2840
• CPVC HOT COLD WATER DISTRIBUTION SYSTEMS
• ASTM F439
• CPVC SCHEDULE 80 CPVC FITTINGS
• ASTM F441
• CPVC SCHEDULE 40 & 80 PIPES
• DIN-8079
• CPVC PIPES DIMENSION
• DIN-8080
• CPVC PIPES GENERAL QUALITY REQUIREMENTS AND TESTING
• BS 7291/4
• CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
• NFT 54-014-1/2
• CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
• EN-ISO 15877:2003
• PLASTICS PIPING SYSTEMS FOR HOT AND COLD WATER INSTALLATIONS 
•    -CHLORINATED POLY VINYL CHLORIDE (PVC - C)
• BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS
• PRESSURE PIPES FOR WATER SUPPLY & IRRIGATION (TABLE OF DIMENSIONS OF PIPES TO IS: 4985-1968)
• PLUMBING PIPES
• APPLICATIONS OF PVC PIPES & FITTINGS
• 1. FOR TRANSPORTATION OF WATER:
• AND IS USED:-
• 2. TUBE WELLS:-
• 3. CHEMICAL PROCESSING PLANTS:-
• 4. DUCTING FOR POWER AND COMMUNICATION CABLES:
• FOR TRANSPORTATION OF PULVERIZED MATERIALS
• ADVANTAGES OF USING PVC PIPES
• 1. IT IS ECONOMICAL:
• 2. IT RESISTS CORROSION:
• 3. NON-ENRUSTATION:
• 4. LIGHT WEIGHT:
• 5. EASE OF INSTALLATION:
• USES AND APPLICATION OF HDPE PIPES
• INDUSTRIES
• SPECIAL SERVICES
• APPLICATIONS
• SUBMARINE PIPELINES
• RELINING - NEW PIPES IN OLD
• SEWER PIPES
• SLURRY TRANSPORTATION
• IRRIGATION
• DOMESTIC GAS DISTRIBUTION
• CHEMICAL PROCESS PIPING
• B.I.S. SPECIFICATION
• CONSUMPTION PATTERN OF PVC RIGID PIPES
• PVC PIPES OFFER THE FOLLOWING ADVANTAGES:-
• TREND IN INCREASE IN DEMAND
• TREND GROWTH RATE IN INCREASE OF DEMAND = 15%
• ENHANCED RECYCLING PROPERTIES FOR PVC PIPES
• MANUFACTURERS AND EXPORTER OF PVC PIPES
• PVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION
• PVC RESIN:
• DIMENSION OF PVC PIPE
• PVC PIPE & FITTINGS DIMENSIONS (SCH 40 / SCH 80)
• FORMULATION FOR PVC RIGID PIPES
• FORMULATION -I
• PVC FLEXIBLE PIPES (AGRICULTURAL PIPES)
• PROCESS OF MANUFACTURE
• PLUMBING PIPES
• USES & APPLICABILITY OF PVC COMPOUNDS
• BUILDING AND CONSTRUCTION:
• PACKAGING:
• MISCELLANEOUS:
• MANUFACTURING PROCESS OF PVC PIPES
• PROCESS OF MANUFACTURE OF RIGID PIPES
• TWIN SCREW EXTRUDERS
• EXTRUSION DIES
• EXTRUSION LINES:-
• A) EXTRUSION SECTION:
• B) MELT FORMING SECTION:
• C) CONVERSION INTO THE FINAL PRODUCT:
• PVC PIPE FITTINGS:-
• PLASTICIZER OF PVC
• FILLERS OF PVC
• STABILIZERS
• PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES
• PROCESS OUTLINES OF HDPE PIPES EXTRUSION
• PROCESSING DETAILS OF HDPE PIPES
• EXTRUDER
• FEED HOPPER
• BARREL
• SCREW
• DIE
• WATER COOLING TUB
• PROCESS FLOW CHART
• DETAILS OF MANUFACTURING HDPE PIPES
• EXTRUSION PROCESS
• WORKING PRINCIPLE
• EXTRUSION PROCESS PARAMETERS
• ADVANTAGES
• DISADVANTAGES
• DETAILS OF PLASTICS EXTRUSION PROCESS
• EXTRUDER HEATER
• BLOCK DIAGRAM OF THE PLASTIC EXTRUSION PLANT
• TEMPERATURE SECTION OF PVC PLANT
• HEATER SPECIFICATION OF PLASTIC EXTRUSION SYSTEM
• PLASTIC EXTRUSION SCREW
• PLASTIC EXTRUSION SCREW MODEL
• RAW MATERIALS
• A. HDPE GRANULES
• B. BLACK MASTER BATCH
• C. ANTI-OXIDANT
• QUALITY CONTROL OF HDPE PIPES
• VISUAL INSPECTIONS
• MECHANICAL INSPECTION
• OTHER QC TESTS CAN INCLUDE:
• TECHNICAL DETAILS OF PLASTICS PIPE MANUFACTURE
• INCOMING RAW MATERIAL INSPECTION
• RESIN HANDLING FOR MOISTURE CONTENT AND TEMPERATURE
• RESIN STORAGE AND CONVEYANCE
• RESIN FEEDING
• TESTING
• (A) TYPE TEST
• (B) ACCEPTANCE TEST
• (C) LONGITUDINAL REVERSION PERFORMANCE TEST
• APPRATUS
• 1. AIR OVEN
• 2. THERMOMETER
• TEST SPECIMENS
• PROCEDURE
• MARKING
• PLASTICS PIPE INDUSTRY IN INDIA
• PLASTIC PIPES AND THE BUILDING INDUSTRY
• CPVC BETTER THAN OTHER PLASTIC PIPES
• COMPETITORS IN PLASTIC PIPE INDUSTRY
• WHY TRUST LUBRIZOL FOR PLASTIC PIPES IN INDIA?
• LUBRIZOL: CHOICE FOR PLASTIC PIPES IN INDIA
• PVC PIPE MARKET IN INDIA
• MARKET INSIGHTS
• GROWTH OF THE AGRICULTURAL SECTOR IN INDIA PROVIDES AN OPPORTUNITY FOR THE INDIA PVC PIPES MARKET
• RISING ACCEPTANCE OF CPVC PIPES IS EXPECTED TO DRIVE THE GROWTH OF INDIA PVC PIPES MARKET
• RAW MATERIAL INSIGHTS
• APPLICATION INSIGHTS
• INDIA PVC PIPES MARKET BY APPLICATION
• STRATEGIC INSIGHTS
• INDIA PVC PIPES MARKET SEGMENTATION
• INDIA PVC PIPES MARKET - BY TYPE
• INDIA PVC PIPES MARKET - BY MATERIAL
• INDIA PVC PIPES MARKET - BY APPLICATION
• POLYMER PIPE IN INDIA
• INDIRECT GROWTH ACCELERATORS
• CHALLENGES, OPPORTUNITIES, AND TRENDS
• GLOBAL UNCERTAINTIES
• MIXED IMPORTS AND SOURCING OF RAW MATERIALS
• INDUSTRY CONSOLIDATION:
• LOWER USAGE OF LEAD:
• USE OF CALCIUM AND ZINC:
• GLOBAL MARKET OF PVC PIPES
• GLOBAL PVC PIPES MARKET SIZE, 2022-2027 (IN MILLION TONS)
• GLOBAL PVC PIPES INDUSTRY DRIVERS/CONSTRAINTS:
• GLOBAL PVC PIPES MARKET SHARE, BY APPLICATION (IN ‘000 TONS)
• REGIONAL INSIGHTS:
• COMPETITIVE LANDSCAPE:
• MARKET POSITION OF INDIAN HDPE PIPES
• OPPORTUNITIES OF HDPE PIPES
• MARKET BY APPLICATION
• MARKET BY GRADE TYPE
• MARKET BY DIAMETER TYPE
• MARKET BY PRESSURE RATING
• GLOBAL MARKET POSITION OF HDPE PIPES
• THE INDIAN PLASTIC PIPES MARKET
• TYPES OF PLASTIC PIPES APPLICATION
• MARKET SIZE OF PLASTIC PIPES AS PER APPLICATION
• INDUSTRY ANALYSIS WITH PORTER’S 5 FORCES MODEL
• BARGAINING POWER OF SUPPLIERS
• BARGAINING POWER OF BUYERS
• INTERNAL RIVALRY
• ENTRY
• THREAT OF SUBSTITUTES
• GROWTH DRIVERS OF PLASTIC PIPES INDUSTRY
• SOME KEY HIGHLIGHTS WHICH GREATLY AFFECTS THE GROWTH OF PLASTIC PIPE INDUSTRY:
• OTHER MEASURES
• SWOT ANALYSIS
• STRENGTHS
• WEAKNESSES
• OPPORTUNITIES
• THREATS
• SEWER RINGFIT PIPES AND SEWER SELFIT PIPES
• DOMESTIC USE
• INDUSTRIAL
• OTHER
• MANUFACTURERS/SUPPLIERS OF HDPE PIPE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PVC RESIN
• SUPPLIERS OF HDPE GRANULES
• SUPPLIERS OF BLACK MASTER BATCH
• SUPPLIERS OF ANTIOXIDANT
• SUPPLIERS OF COMPLETE HDPE PIPE PLANT
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF PRECISION MEASURING TOOLS
• SUPPLIERS OF EOT CRANE
• SUPPLIERS OF POWER TRANSFORMER
• SUPPLIERS OF ELECTRICAL PANEL
• SUPPLIERS OF COOLING TOWER
• SUPPLIERS OF EFFLUENT TREATMENT PLANT
• SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
• SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
• SUPPLIERS OF AIR COMPRESSOR
• SUPPLIERS OF PLATFORM WEIGHING MACHINE
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5