MANUFACTURING OF TRANSFORMER FOR AC /NON AC COACHES 9,15, 50,60,100 KVA & FEEDER JUNCTION BOX
EIRI/EDPR/4864 J.C.3085
Dry-type transformers are widely used in various industries and applications that require high safety, reliability, and environmental compatibility. They can operate in harsh conditions such as high humidity, fire risk, and seismic events without compromising their performance or posing any hazard to people or property. Some of the common applications of dry-type transformers are Chemical, oil, and gas industry, Fire-risk areas, Renewable generation. They are also used in other applications such as traction systems, marine systems, mining systems, data centers, etc. A dry type transformer is defined as a transformer that does not use any liquid as an insulating or cooling medium for its windings or core. Instead, the windings and core are enclosed in a sealed tank that is filled with air or gas under pressure. These are being used in Indian Railways in tunnels, big buildings like Rail Bhavan, Metros and at other big stations for upgrading their electrical system to provide the safe environment to staff and public.
A dry type transformer is defined as a transformer that does not use any liquid as an insulating or cooling medium for its windings or core. Instead, the windings and core are enclosed in a sealed tank that is filled with air or gas under pressure.
Dry type transformers are widely used in various industries and applications because of their safety, reliability, and environmental benefits. They can operate in harsh conditions such as high humidity, fire risk, and seismic events without compromising their performance or posing any hazard to people or property.
COST ESTIMATION
Land & Building (3000 Sq.ft ) (4 floor) Lease
Plant & Machinery Rs.77.20 Lacs
Working Capital for 1 Month Rs. 47.63 Lacs
Total Capital Investment Rs. 1.62 Cr
Rate of Return 26%
Break Even Point 83%
CONTENTS
INTRODUCTION
BACKGROUND OF A TRANSFORMER
INTRODUCTION
DIFFERENT TYPES OF TRANSFORMERS
TOP TRANSFORMER MANUFACTURING COMPANIES IN INDIA
MAJOR RAW MATERIALS
INDUSTRY OVERVIEW
INDUSTRY OVERVIEW
TRANSFORMER MARKET MAJOR CONTRIBUTOR
INDIAN MARKET SIZE AND GROWTH RATE OF TRANSFORMER
ADVANTAGES & APPLICATIONS OF TRANSFORMERS
APPLICATIONS OF TRANSFORMERS
B.I.S. SPECIFICATION
MANUFACTURING OF DISTRIBUTION TRANSFORMER
INTRODUCTION
FLOWCHART OF MANUFACTURING A TRANSFORMER
COMPONENT STANDARDS
TESTING OF DISTRIBUTION TRANSFORMER
ACCEPTANCE TEST
TENSILE STRENGTH TEST
BREAK DOWN VOLTAGE TEST
RESISTANCE TEST OF TRANSFORMER OIL
SUBTESTS
COILRATIOTEST
RESISTANCETEST
VECTORGROUPTEST
MAGNETICBALANCETEST
ROUTINETESTS
HVANDLVTEST
INDUCEDOVERVOLT AGETEST (OR) DVDF TEST
OPEN CIRCUIT TEST
SHORTCIRCUITTEST
DOCUMENTS REQUIRED FOR LICENSES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
LIST OF PLANT AND MACHINERIES
MACHINES
CNC CUTTING MACHINE
HYDRAULIC PRESS
RADIAL DRILLING MACHINE
WELDING MACHINE
WINDING MACINE
TESTING EQUIPMENTS
METERS
NOISE LEVEL METER
POWDER COATING THICKNESS METER
DIGITAL OSCILLOSCOPE
INSULATION METER
HIGH VOLTAGE TESTER
VERNIER CALIPER
CRIMPING TOOLS
KEY INDUSTRIAL REGULATIONS AND POLICIES
FEEDER JUNCTION BOX MANUFACTURER
TRANSFORMER MANUFACTURERE
CRGO STRIP LAMINATION
SUPPLIERS OF COLD ROLLED M.S SHEETS
SHEET DRAWING MACHINE MANUFACTURER
SUPPLIERS OF PRECISION MEASURING TOOLS
SHEET BENDING MACHINE MANUFACTURERS
GRINDING AND FINISHING MACHINE
PICKLING CHEMICALS
FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
WEIGHING BREIDGE MANUFACTURER
WEIGHING MACHINES
LABORATORTY EQUIPMENTS MANUFACTURERS
D.G. SET MANUFACTURERS & SUPPLIERS
ETP MANUFACTURERES
LATHE MACHINE MANUFACTURERS
MIG WELDING WIRE ELECTRODE
SUPPLIERS OF CONTROL RELAY
TIMING RELAY MANUFACTURER & SUPPLIERS
COPPER WIRE & STRIP MANUFACTURER & SUPPLIERS
SWOT ANALYSIS
ORGANIZATION CHART
PLANT LAYOUT
IMPLEMENTATION SCHEDULE
PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
POLLUTION CONTROL
ENERGY CONSERVATION:
PROCESSES AND COMPLIANCES
SETTING UP BUSINESS IN INDIA- COMPARATIVE ANALYSIS
SETTING UP BUSINESS IN INDIA- PROCESSES/COMPLIANCES
RAW MATERIAL PHOTOGRAPHS
FINAL PRODUCT PHOTOGRAPH
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
