TISSUE PAPER (FROM WASTE PAPER)
[EIRI/EDPR/4336] J.C.: 2519US$
INTRODUCTION
Tissue paper is soft, feathery, lightweight, highly absorbent, tear resistant, disposable and relatively strong paper products. The tissue paper name originates from the French word “tissue”, which meaning cloth. Because of the tissue paper is as soft as cloth. It has become an important part in our daily life. Uses of this type of paper are increasing rapidly in worldwide. Overall, a person who lives in a developing country uses some kilograms of tissue paper per year. The people of North American use highest amount of tissue paper; per person about 25 kg per year.
As like other paper products cellulose fibers is the main source of tissue paper. The fiber may be 100% virgin or 100% recycle or mixed. 100% recycled fibers are used due to environmental responsible. The main source of recycle fiber is office paper collection programs. The virgin fiber is mostly kraft fiber which is produced from soft or hard wood. High quality tissue paper is made from virgin grade of wood pulp.
Tissue paper industry has emerged as a new sub-segment within the paper industry in India. Tissue market is at a very nascent stage in India. Due to increasing disposable income, the consumers are adopting the tissue culture.
COST ESTIMATION
Plant Capacity 30 Ton/Day
Land & Building (3600 sq.mt.) US$ 24.97 Cr
Plant & Machinery US$ 6.94 Cr
Working Capital for 1 Month US$ 4.75 Cr
Total Capital Investment US$ 37.36 Cr
Rate of Return 23%
Break Even Point 62%
CONTENTS
INTRODUCTION
PROPERTIES OF TISSUE PAPER
TYPES OF TISSUE PAPER
TOILET TISSUE
PAPER TOWELS
FACIAL TISSUE
TABLE NAPKINS
WRAPPING TISSUE
BENEFITS OF WASTEPAPER RECYCLING
APPLICATIONS/USES OF TISSUE PAPER
SPECIFICATION
MARKET OVERVIEW
TISSUE PAPER PRODUCTION IN AFRICA
OPPORTUNITY IN PAPER INDUSTRY
MANUFACTURING PROCESS
STEPS IN PAPER RECYCLING
RAW MATERIALS
SOURCING, COLLECTION AND TRANSPORTATION
STORAGE
RE-PULPING
SCREENING
CLEANING
DEINKING
REFINING, BLEACHING AND COLOUR STRIPPING
PRESSING
CREPING
DRYER SECTION
PAPER MAKING MACHINE
BROKE SYSTEM
SIZING
DYEING OF PAPER
ADDITION OF CHEMICALS
REELING/CUTTING
PROCESS FLOW
UTILITY REQUIREMENT (ESTIMATED – MONTH)
SPECIFICATION FOR TISSUE PAPER MAKING MACHINE
TECHNICAL PARAMETER
TISSUE PAPER - MACHINE DESCRIPTION
PLANT & MACHINERY SUPPLIERS/CONSULTANT
EOT CRANES
D.G. SETS
POWER TRANSFORMERS
COOLING TOWER
ETP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSOR
PLATEFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
SUBMERSIBLE WATER PUMP
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
RAW MATERIAL SUPPLIERS
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
WASTE MANAGEMENT (ESTIMATED)
WATER
WASTE
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)