SURGICAL/MEDICAL GLOVES PRODUCTION (VARIOUS TYPE) (CAPACITY: 3,60,000 NOS./DAY)
[EIRI/EDPR/4646] J.C.: 2863US$
INTRODUCTION
Surgical gloves are specialized gloves used in healthcare settings. They are designed to create a sterile barrier between healthcare providers and patients, reducing the risk of contamination and transmission of infectious pathogens during surgical procedures. These gloves are made from different types of polymers, such as latex, nitrile rubber, polyisoprene, and neoprene. They can either be powdered or powder-free to ease the donning process. Surgical gloves are an essential component of personal protective equipment (PPE), safeguarding both healthcare workers and patients against potential infection. They are widely used across various healthcare facilities, including hospitals, clinics, and diagnostic laboratories.
The primary purpose of surgical gloves is to act as a protective barrier to prevent the possible transmission of diseases between healthcare professionals and patients during surgical procedures.
Differences between surgical gloves and medical examination gloves (the type of gloves found in bulk containers in clinical examination rooms) are:
• Manufacturers of surgical gloves are required to meet a higher level of quality standards
• Surgical gloves are sterile and individually packaged in pairs
• Surgical gloves have a more precise range of sizing than medical examination gloves.
Medical examination gloves help prevent contamination between caregivers and patients. These gloves are used during procedures that do not require sterile conditions, for example drawing blood for a blood test. Some of these gloves can also protect the wearer from harm caused by dangerous chemicals or pharmaceuticals.
Medical gloves are made of different polymers including latex, nitrile rubber, polyvinyl chloride and neoprene; they come unpowered or powdered with corn starch to lubricate the gloves, making them easier to put on the hands.
COST ESTIMATION
Plant Capacity 3,60,000 Nos/Day
Land & Building (15,000 sq.mt.) US$ 7.91 Lac
Plant & Machinery US$ 25.87 Lac
Working Capital for 3 Months US$ 6.87 Lac
Total Capital Investment US$ 42.04 Lac
Rate of Return 13%
Break Even Point 74%
CONTENTS
INTRODUCTION
GLOBALLY TOP RUBBER PRODUCING COUNTRIES
1. THAILAND
2. INDONESIA
3. VIETNAM
4. INDIA
5. CHINA
6. CÔTE D’IVOIRE
7. MALAYSIA
8. PHILIPPINES
9. CAMBODIA
10. MYANMAR
TABLE RANK OF 10 WORLD’S LARGEST NATURAL RUBBER PRODUCERS IN 2020 AND 2021
SOME STATISTICS OF WORLD’S LARGEST NATURAL RUBBER PRODUCERS BASED ON CONTINENT AND COUNTRIES
WORLD’S HARVESTED AREAS AND WORLD’S PRODUCTION OF NATURAL RUBBER FROM 2000 TO 2021
LIBERIA - NATURAL RUBBER PRODUCTION
AFRICA: DEVELOPMENT POTENTIAL FOR RUBBER PRODUCTION
LIBERIA NATURAL RUBBER STATUS
EVOLUTION OF THE WORLDWIDE CONSUMPTION OF NATURAL RUBBER
DISTRIBUTION OF THE GLOBAL CONSUMPTION OF NATURAL RUBBER
MARKET OVERVIEW
SURGING UTILIZATION FOR SENSITIVE APPLICATIONS TO DRIVE LATEX GLOVES DEMAND
COMFORT IN EXTENDED WEAR TO SUPPORT POWERED GLOVES SEGMENT PROGRESS
SUPERIOR COST-EFFICACY AND CONVENIENCE TO BOOST CLINICS MARKET REVENUE
PPE PRODUCTION EXPANSION TO PROMOTE ASIA PACIFIC MARKET STATISTICS
TYPE OF GLOVES
FORM OF GLOVES
USAGE TYPE OF GLOVES
STERILITY TYPE OF GLOVES
MEDICAL DEVICES INDUSTRY
GROWTH IN MEDICAL DEVICES
MALAYSIA IS THE LARGEST GLOBAL PRODUCER OF NITRILE GLOVES
SURGICAL GLOVES COMPANY LIST
MATERIALS
COMMON SURGICAL GLOVE MATERIALS
EXAMINATION GLOVES USED IN HEALTHCARE
NITRILE
VINYL
LATEX
APPLICATIONS & USES OF SSURGICAL GLOVES
MAJOR RAW MATERIALS
LATEX SURGICAL GLOVES
POLYISOPRENE SURGICAL GLOVES
NEOPRENE SURGICAL GLOVES
GLOVES SIZE
FINAL PRODUCT IN DIFFETENT PACKAGING
GLOVES MANUFACTURING PROCESS
SURGICAL GLOVES
STEP 1: CLEANING OF CERAMIC FORMER
STEP 2: CALCIUM SALT TREATMENT.
STEP 3: DIP INTO LATEX.
STEP 4: LEACHING
STEP 5: CURING
STEP 6: POST LEACHING AND CORN STARCH POWDERING.
STEP 7: STRIPPING
STEP 8: TUMBLING
STEP 9: PACKING
STEP 10: QUALITY ASSURANCE INSPECTION.
STEPS INVOLVED IN THE MANUFACTURING OF GLOVES
PACKING, STERILIZATION AND WAREHOUSING
PROCESS FLOW DIAGRAM
PRODUCT SPECIFICATION SHEET (STERILE LATEX SURGICAL GLOVES)
PHYSICAL DIMENSIONS
BACKWARD & FORWARD LINKAGES
TRAINING CENTRE AND COURSES:
STATUTORY/GOVERNMENT APPROVALS
LIST OF MACHINERY & EQUIPMENTS
THE MAIN EQUIPMENT TECHNICAL SPECFICATIONS
DISPOSABLE LATEX/NITRILE GLOVE MAKING MACHINE
SPECIFICATION:
DOUBLE EFFECT STEAM FIRED VAPOUR ABSORPTION CHILLER
INDUSTRIAL GLOVES WASHING & POWDERING MACHINE
GLOVES MANUFACTURING MACHINE
DOUBLE EFFECT STEAM FIRED VAPOUR ABSORPTION CHILLER
HEAT ENERGY AVAILABLE IN THE FORM OF
HEAT TRANSFORMERS
HEAT PUMP
AUTOMATIC GLOVES STRIPPING MACHINE
GLOVES EXAM PRODUCTION LINE
PLANT & MACHINERY MANUFACTURER FLOBALLY
VESSEL SUPPLIERS
MIXER
COLOURS OR MOULDING COMPOUND
SUPPLERS OF OTHER RELATED PLANT & MACHINERY
BOBBIN WINDER
HOT WATER BATH
SUPPLIERS OF RAW MATERIALS
PLANT LOCATION: COUNTRY
DOCUMENTS REQUIRED FOR LICENSES
DOCUMENTS LIST:
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
TOP GLOVES MANUFACTURERS GLOBALY
OTHER PLANT AND MACHINERY MANUFACTURERS
PACKAGING MACHINE MANUFACTURER
D.G. SET
LABORATORY TESTING EQUIPMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
POWER
WORKING
GLOVES QUALITY CONTROL
TESTING FACILITIES/ CERTIFICATIONS
SWOL ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
