STEEL DRUMS AND BARRELS MANUFACTURING (800 NUMBERS PER DAY)
[EIRI/EDPR/4644] J.C.: 2861XL
INTRODUCTION
Steel drums are some of the most versatile and robust containers in popular usage throughout many industrial and commercial sectors. They can be found in warehouses and transport depots across the world, stocking all manner of industrial goods from foodstuffs to hazardous chemicals.
Steel drums are hard wearing, cost effective, reusable, and long lasting. They are perfectly suited to fulfil a wide range of industrial storage and transportation needs. However, there are several varieties of steel drums on the market, so in this article our experts at ITP Packaging provide a detailed breakdown and guide to steel drums.
Steel drums are cylindrical barrels designed to hold large quantities of industrial liquids or semi-liquids, such as oils, chemicals, or foodstuffs. The traditional steel drum is constructed from either carbon steel or stainless steel and is generally produced with a storage capacity of 210 litres.
There are two main types of steel drum: open-head and tight head. Both can be fitted with a range of nozzles and accessories to increase their range of use, and to make emptying and filling more efficient.
The drums (also called barrels in common usage) are steel cylindrical containers for storing and shipping bulk cargo. The Grade B drums are made from cold rolled sheets of mild steel. The Grade B drums are commonly used for storage and transportation of lubricating oils and other non- hazardous chemicals. Type 1 drums are double seamed and have 1.25 mm sheet thickness.
COST ESTIMATION
Plant Capacity 800 Nos/Day
Land & Building (4000 sq.mt.) Rs. 3.15 Cr
Plant & Machinery Rs. 2.73 Cr
Working Capital for 1 Month Rs. 3.54 Cr
Total Capital Investment Rs. 9.66 Cr
Rate of Return 36%
Break Even Point 52%
CONTENTS
INTRODUCTION
CONSTRUCTION MATERIAL:
STEEL THICKNESS:
OPEN OR CLOSED HEAD:
BUNG THREADING:
USES AND APPLICATION
BENEFITS OF STEEL DRUMS
TYPE, SIZES AND ACCESSORIES OF STEEL DRUMS
DIFFERENT TYPES OF STEEL DRUMS
DIFFERENT SIZES OF STEEL DRUMS
INTERNAL DIMENSIONS
EXTERNAL DIMENSIONS
OPEN-HEAD VS TIGHT-HEAD STEEL DRUMS
OPEN-HEAD STEEL DRUMS
TIGHT-HEAD STEEL DRUMS
ACCESSORIES FOR STEEL DRUMS
B.I.S. SPECIFICATION
STEEL DRUMS MARKET IN INDIA
KEY TAKEAWAYS FROM INDIA STEEL DRUM & IBC PACKAGING MARKET
POSITIVE GROWTH IN INDIAN EXPORTS WILL AID THE IBC MARKET TO CHERISH:
GLOBAL MARKET OF STEEL DRUMS
KEY PROGRESS
HIGHLIGHTS
RESTRAINTS
OPPORTUNITIES
CHALLENGES
SEGMENTATION
RECENT ACHIEVEMENTS
SOME COMPETITIVE PLAYERS
THE GLOBAL STEEL DRUM MARKET IS DOMINATED BY PLAYERS SUCH AS:
THE GLOBAL STEEL DRUM MARKET IS SEGMENTED AS FOLLOWS:
BY MATERIAL TYPE
BY GALLON CAPACITY
BY END-USER
BY REGION
PRESENT MANUFACTURERS/SUPPLIERS OF M.S. DRUMS AND BARRELS
MANUFACTURE OF STEEL DRUMS
STEEL DRUM MANUFACTURING PROCESS
1. FORMING
2. WELDING
3. COATING AND PAINTING
PROCESS FLOW SHEET FOR BODY PRODUCTION
PROCESS FLOW SHEET FOR TOP AND BOTTOM PRODUCTION
PROCESS FLOW SHEET FOR ASSEMBLING OF BODY WITH TOP & BOTTOM
MANUFACTURING PROCESS IN DETAILS
PRINCIPLE OF METAL BARREL PRODUCTION
(1) THE BASIC PRINCIPLE OF THE DRUMS MACHINING
THE BASIC PROCESSING METHODS:
(2) STEEL DRUM MATERIAL LEVEL IN PROCESS PRINCIPLE
(3) THE PROCESS OF STEEL PLATE SHEAR PRINCIPLE
(4) THE BARRELS ARE ROLLING PROCESS PRINCIPLE
(5) BARRELS WELDING PROCESS PRINCIPLE
(6) BARRELS FLANGING PROCESS PRINCIPLE
(7) CORRUGATED ROLL FORMING PRINCIPLE OF RING BARS
(8) BARRELS BULGING PRINCIPLE
RAW MATERIALS/COMPONENTS
PROCESS
1. MATERIAL PREPARATION:
2. STEEL BARREL BODY FORMING:
SEAM WELDING
THE ELECTRODE PRESSURE
WELDING TIME AND REST TIME
WELDING SPEED
BODY WELDING PARAMETERS
3. DRUM BOTTOM AND DRUM LIDS PRODUCTION:
4. DRUM SEALING
5. COATING AND PAINTING
6. TESTING
(A) LEAKAGE TEST
(B) DROP TEST
(C) HYDRAULIC PRESSURE TEST
QUALITY CONTROL SYSTEM
DESCRIPTION OF PLANT AND MACHINERY
CHINA PLANT AND MACHINERY FOR M.S BARREL AND DRUM
DRUM MAKING MACHINES AND THE RELATIVE SPECIFICATIONS:
1. LOADING MACHINE
2. FLATTENING MACHINE
3. SHEARING MACHINE
4. ROLL FORMING MACHINE
5. RING WELDING MACHINE
6. RIB FORMING MACHINE
7. HOOP ROLLING FORMING MACHINE
PLANT LAYOUT
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF SEAM WELDING MACHINE
SUPPLIERS OF SPOT WELDING MACHINE
SUPPLIERS OF LEAK TESTING MACHINE
SUPPLIERS OF SCREEN PRINTING MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSURE
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF POWDER COATING MACHINE
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF M.S. SHEET
SUPPLIERS OF CRCA SHEET
SUPPLIERS OF PICKLING ACIDS
SUPPLIERS OF WELDING ELECTRODE
SUPPLIERS OF POWDER COATING MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
